Rgv02.cs 19 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Data;
  4. using System.Linq;
  5. using WCS.Data;
  6. using WCS.Data.Models;
  7. using WCS.Data.Utils;
  8. using WCS.PLC;
  9. namespace WCS.Workflow
  10. {
  11. public class Rgv02 : Base_SingleRgv
  12. {
  13. private List<string> FullCacheList = new List<string>();
  14. private readonly string conv_1508 = "1508";
  15. private readonly string conv_1509 = "1509";
  16. private readonly string conv_1136 = "1136";
  17. private readonly string conv_1137 = "1137";
  18. private readonly string conv_1138 = "1138";
  19. private readonly string conv_1139 = "1139";
  20. private readonly string matureRoom = "MatureRoom";
  21. private readonly string rgv1135 = "rgv1135";
  22. #region Constructor
  23. public Rgv02() : base()
  24. {
  25. FullCacheList.Add("Pvc_5_Full01");
  26. FullCacheList.Add("Pvc_5_Full02");
  27. FullCacheList.Add("Pvc_4_Full01");
  28. FullCacheList.Add("Pvc_4_Full02");
  29. FullCacheList.Add("1114");//7号车间入口
  30. FullCacheList.Add("1109");//6号车间入口
  31. FullCacheList.Add("1102");//5号车间入口
  32. FullCacheList.Add("1094");//4号车间入口
  33. }
  34. #endregion Constructor
  35. #region Method
  36. protected override void RgvRunFinish_Other()
  37. {
  38. try
  39. {
  40. //if (PlcName == "rgv1091")
  41. //{
  42. // SingLetonClass.ReleaseLock_Pvc_4();
  43. //}
  44. //else if (PlcName == "rgv1089")
  45. //{
  46. // SingLetonClass.ReleaseLock_Pvc_5();
  47. // SingLetonClass.ReleaseLock_Pvc_6();
  48. // SingLetonClass.ReleaseLock_Pvc_7();
  49. //}
  50. }
  51. catch (Exception ex)
  52. {
  53. LogMessageHelper.RecordLogMessage(ex);
  54. }
  55. }
  56. /// <summary>
  57. /// 写入任务到穿梭车
  58. /// </summary>
  59. /// <param name="rgvwrite">Rgv写入信号</param>
  60. protected override void WriteTaskToRgv(WCSWriteToRgvSignal rgvwrite)
  61. {
  62. var task = Current.TaskSet.FirstOrDefault(v => v.TASK_NO == rgvwrite.Tasknum);
  63. if (FullCacheList.Contains(task.TASK_POSIDFROM) && PlcName == rgv1135)
  64. {
  65. if (rgvwrite.StartPosition == 1133 && (rgvwrite.DestPosition == 1140 || rgvwrite.DestPosition == 1142 || rgvwrite.DestPosition == 1166))
  66. {
  67. //if ((DateTime.Now.Hour == 8 && DateTime.Now.Minute >= 30) || (DateTime.Now.Hour > 8 && DateTime.Now.Hour < 14))
  68. //{
  69. var syssetitem = Current.SysSets.FirstOrDefault(v => v.SET_TYPE == matureRoom && v.SET_ID == conv_1508);
  70. if (syssetitem.SET_VALUE == "0")
  71. {
  72. if (CheckMatureRoom(task, conv_1136, conv_1508))
  73. {
  74. rgvwrite.DestPosition = 1136;
  75. //入库任务修改任务的目标地址为srm
  76. if (task.TASK_COMTYPE == 1)
  77. {
  78. SugarBase.DB.Updateable<WCS_TASK>(it => new WCS_TASK()
  79. {
  80. TASK_POSIDTO = "srm",
  81. TASK_SRMNO = "srm",
  82. TASK_EndTunnelNum = "",
  83. MatureNum = 1
  84. })
  85. .Where(it => it.TASK_NO == rgvwrite.Tasknum)
  86. .ExecuteCommand();
  87. }
  88. }
  89. }
  90. syssetitem = Current.SysSets.FirstOrDefault(v => v.SET_TYPE == matureRoom && v.SET_ID == conv_1509);
  91. if (syssetitem.SET_VALUE == "0")
  92. {
  93. if (CheckMatureRoom(task, conv_1138, conv_1509))
  94. {
  95. rgvwrite.DestPosition = 1138;
  96. //入库任务修改任务的目标地址为srm
  97. if (task.TASK_COMTYPE == 1)
  98. {
  99. SugarBase.DB.Updateable<WCS_TASK>(it => new WCS_TASK()
  100. {
  101. TASK_POSIDTO = "srm",
  102. TASK_SRMNO = "srm",
  103. TASK_EndTunnelNum = "",
  104. MatureNum = 1
  105. })
  106. .Where(it => it.TASK_NO == rgvwrite.Tasknum)
  107. .ExecuteCommand();
  108. }
  109. }
  110. }
  111. //}
  112. }
  113. }
  114. if ((rgvwrite.StartPosition == 1133 || rgvwrite.StartPosition == 1137 || rgvwrite.StartPosition == 1139) && (rgvwrite.DestPosition == 1140 || rgvwrite.DestPosition == 1142 || rgvwrite.DestPosition == 1166))
  115. {
  116. if (task.TASK_PRIORITY <= 0)
  117. {
  118. var temptasks = SugarBase.DB.Queryable<WCS_TASK>().Where(v => v.TASK_POSIDNEXT == "1124");
  119. if (temptasks.Count() >= 4)
  120. {
  121. //涂布车间入库任务在缓存线大于等于4个,自动提高优先级
  122. //修改任务的状态
  123. SugarBase.DB.Updateable<WCS_TASK>(it => new WCS_TASK()
  124. {
  125. TASK_PRIORITY = 1,
  126. TASK_EDITUSERNO = "WCS",
  127. TASK_EDITDATETIME = DateTime.Now
  128. })
  129. .Where(it => it.TASK_NO == task.TASK_NO)
  130. .ExecuteCommand();
  131. }
  132. }
  133. }
  134. base.WriteTaskToRgv(rgvwrite);
  135. }
  136. /// <summary>
  137. /// 检测熟化房是否可用
  138. /// </summary>
  139. private bool CheckMatureRoom(WCS_TASK task, string inconvNo, string matureRoomNo)
  140. {
  141. var upPos = RGVOnUpPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == inconvNo);
  142. var conv = ConveyorHelper.GetConveyorSignal(upPos.PLCNAME, upPos.RGVOUTIN_CONVNO);
  143. var matureConv = ConveyorHelper.GetConveyorSignal(upPos.PLCNAME, matureRoomNo);
  144. DataTable dt = WCSWorkflow.QueryMatureRoomDifferenti(matureRoomNo);
  145. DataTable dtTemperature = WCSWorkflow.QueryMatureRoomTemperature(matureRoomNo);
  146. var MatureRoomMinTemperat = dt.Rows[0]["content"].ToString();
  147. var MatureRoomMaxTemperat = dt.Rows[0]["default1"].ToString();
  148. var MatureRoomTemperature = dtTemperature.Rows[0]["content"].ToString();
  149. if (task.TASK_MatureType != 1) return false;//熟化房熟化类型
  150. if (conv.DB521_Tasknum > 0) return false;
  151. if (conv.CvDB51_PH_Status) return false;
  152. //if (conv.DB521_Request) return false;
  153. if (matureConv.DB521_Goodstype != 1) return false;//检测是否在线
  154. if (matureConv.DB521_Goodssize != task.TASK_MatureDate) return false;//检测烘烤时间是否正确
  155. if (!MatureRoomTemperature.ToString().Contains(matureConv.DB521_Goodssize.ToString())) return false;
  156. // if(matureConv.DB521_Goodssize)
  157. //if (matureConv.DB521_Goodsstart != 1) return false;//检测是否自动状态
  158. //if (matureConv.DB521_Goodsend == 1) return false;//切线中,不能出库到熟化
  159. if (matureConv.DB521_Res04 == 0) return false;//熟化房温度不能为零
  160. //decimal minTemperat = task.TASK_MatureTemperat - Convert.ToDecimal(MatureRoomMinTemperat);//最小温度要求
  161. //decimal maxTemperat = task.TASK_MatureTemperat + Convert.ToDecimal(MatureRoomMaxTemperat);//最大温度要求
  162. decimal minTemperat = Convert.ToDecimal(MatureRoomMinTemperat);//最小温度要求
  163. decimal maxTemperat = Convert.ToDecimal(MatureRoomMaxTemperat);//最大温度要求
  164. if (matureConv.DB521_Res04 < minTemperat) return false;
  165. if (matureConv.DB521_Res04 > maxTemperat) return false;
  166. //var mature_InTask= Current.TaskSet.Where(v => v.TASK_MatureDate == matureConv.DB521_Goodssize && v.TASK_MatureTemperat <= matureConv.DB521_Res04 && v.TASK_MatureType == 1 && v.TASK_COMTYPE == 1).ToList();
  167. //var mature_OutTaskCount = Current.TaskSet.Count(v => v.TASK_POSIDTO == matureRoomNo);
  168. //if ((mature_InTask.Count+ mature_OutTaskCount) < 60)
  169. //{
  170. // if (mature_InTask.Any(v => v.TASK_NO == task.TASK_NO))
  171. // {
  172. // return true;
  173. // }
  174. //}
  175. return true;
  176. }
  177. #region 穿梭车上料条件检测
  178. protected override bool CheckOnTaskToPos(WCS_TASK task, string onPosConvNo)
  179. {
  180. if (onPosConvNo == "1460")
  181. {
  182. var onUpitem = RGVOnUpPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == onPosConvNo);
  183. var conv = ConveyorHelper.GetConveyorSignal(onUpitem.PLCNAME, onPosConvNo);
  184. if (conv.DB521_Goodsend != 14600)
  185. {
  186. return false;
  187. }
  188. }
  189. return base.CheckOnTaskToPos(task, onPosConvNo);
  190. }
  191. #endregion 穿梭车上料条件检测
  192. #region 穿梭车下料条件检测
  193. protected override bool CheckUpTaskToPos(WCS_TASK task, string upPosConvNo)
  194. {
  195. string matureRoomOut = string.Empty;
  196. //熟化类型为不需要熟化并且输送线为1166
  197. if (task.TASK_MatureType != 0 && upPosConvNo == "1166")
  198. {
  199. return false;
  200. }
  201. if (upPosConvNo == "1136")
  202. {
  203. matureRoomOut = "1137";
  204. }
  205. else if (upPosConvNo == "1138")
  206. {
  207. matureRoomOut = "1139";
  208. }
  209. if (!string.IsNullOrWhiteSpace(matureRoomOut))
  210. {
  211. var onitem = RGVOnUpPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == matureRoomOut);
  212. var conv = ConveyorHelper.GetConveyorSignal(onitem.PLCNAME, matureRoomOut);
  213. var taskitem = Current.TaskSet.FirstOrDefault(v => v.TASK_NO == conv.DB521_Tasknum && v.TASK_COMTYPE == 2 && v.MatureNum.GetValueOrDefault() > 1);
  214. if (taskitem != null && task.TASK_NO != conv.DB521_Tasknum)
  215. {
  216. string message = string.Format("任务[{0}]稍后执行,需要优先执行熟化房循环熟化任务[{1}]", task.TASK_NO, taskitem.TASK_NO);
  217. LogMessageHelper.RecordLogMessage(message, true, LogLevelEnum.INFO.ToString());
  218. return false;
  219. }
  220. }
  221. if (upPosConvNo == "1099")//5号车间
  222. {
  223. //if (CheckUpTask_1099(upPosConvNo) == false) return false;
  224. if (CheckUpTask_4_5(upPosConvNo, "1104", "1102", "1105") == false) return false;
  225. }
  226. else if (upPosConvNo == "1092")//4号车间
  227. {
  228. if (CheckUpTask_4_5(upPosConvNo, "1097", "1094", "1098") == false) return false;
  229. }
  230. else if (upPosConvNo == "1504")//6号车间
  231. {
  232. if (CheckUpTask(upPosConvNo, "1107", "1109", "1110") == false) return false;
  233. }
  234. else if (upPosConvNo == "1518")//7号车间
  235. {
  236. if (CheckUpTask(upPosConvNo, "1112", "1114", "1115") == false) return false;
  237. }
  238. if (task.TASK_POSIDCUR == "1117" && task.TASK_POSIDTO.Contains(srm) && upPosConvNo != "1124")
  239. {
  240. return false;
  241. }
  242. else if (task.TASK_COMTYPE == 1 && (task.TASK_POSIDFROM == "1288" || task.TASK_POSIDFROM == "1293") && PlcName == "rgv1220" && (upPosConvNo != "1221"))
  243. {
  244. return false;
  245. }
  246. else if (task.TASK_POSIDFROM == "1185" && task.TASK_POSIDTO == "1199" && PlcName == "rgv1220" && upPosConvNo != "1221")
  247. {
  248. return false;
  249. }
  250. return base.CheckUpTaskToPos(task, upPosConvNo);
  251. }
  252. private bool CheckUpTask_4_5(string upPosConvNo, string agvConvPosNo, string scanningConvNo, string cachePosNo)
  253. {
  254. //判断出口是否存在入库的任务
  255. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_COMTYPE == 1 && v.TASK_POSIDNEXT == upPosConvNo))
  256. {
  257. return false;
  258. }
  259. var onUpitem = RGVOnUpPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == upPosConvNo);
  260. var conv = ConveyorHelper.GetConveyorSignal(onUpitem.PLCNAME, upPosConvNo);
  261. //判断下料点是否存在入库任务请求,光电和任务
  262. if (conv.DB521_Request || conv.CvDB51_PH_Status || conv.DB521_Tasknum > 0)
  263. {
  264. return false;
  265. }
  266. var conv_scann = ConveyorHelper.GetConveyorSignal(onUpitem.PLCNAME, scanningConvNo);
  267. //判断扫描位置是否存在光电信号
  268. if (conv_scann.CvDB51_PH_Status || conv_scann.DB521_Request || conv_scann.DB521_Tasknum > 0)
  269. {
  270. return false;
  271. }
  272. //判断是否存在原膜托盘的出库任务
  273. var taskSet = SugarBase.DB.Queryable<WCS_TASK>().Where(v => v.TASK_COMTYPE == 2 && (v.TASK_POSIDNEXT == agvConvPosNo || v.TASK_POSIDNEXT == cachePosNo || v.TASK_POSIDNEXT == upPosConvNo)).ToList();
  274. if (taskSet.Count >= 2 && taskSet.Any(v => v.TASK_BOXBARCODE.Substring(0, 3) == "TPC"))
  275. {
  276. string[] orderArr = new string[] { agvConvPosNo, scanningConvNo, cachePosNo, upPosConvNo };
  277. taskSet = taskSet.OrderByDescending(e =>
  278. {
  279. var index = 0;
  280. index = Array.IndexOf(orderArr, e.TASK_POSIDCUR);
  281. if (index != -1) { return index; }
  282. else { return int.MaxValue; }
  283. }).ToList();
  284. //检测从二个开始任务列表中是否存在TPC托盘
  285. for (int i = 1; i < taskSet.Count; i++)
  286. {
  287. if (taskSet[i].TASK_BOXBARCODE.Substring(0, 3) == "TPC") return false;
  288. }
  289. }
  290. //判断是否存在AGV的入库任务
  291. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_COMTYPE == 1 && (v.TASK_WKSTATUS == (int)WkStatus.任务已下发AGV || v.TASK_WKSTATUS == (int)WkStatus.AGV任务完成)))
  292. {
  293. if (taskSet.Count >= 1)
  294. {
  295. return false;
  296. }
  297. }
  298. return true;
  299. }
  300. /// <summary>
  301. /// 检测出库位置状态
  302. /// </summary>
  303. /// <param name="upPosConvNo">RGV下料点</param>
  304. /// <param name="requestagvPos">agv对接工位</param>
  305. /// <param name="requestManualPos">扫描位置</param>
  306. /// <param name="onMatManualPos">出库缓存位置或入库位置</param>
  307. /// <returns></returns>
  308. private bool CheckUpTask(string upPosConvNo, string requestagvPos, string requestManualPos, string onMatManualPos)
  309. {
  310. string plc_name = "conveyor02";
  311. //查询Agv对接口输送线信息
  312. var conv_agv = ConveyorHelper.GetConveyorSignal(plc_name, requestagvPos);
  313. if (conv_agv.DB521_Request || conv_agv.DB521_Goodsend == Convert.ToInt32(upPosConvNo))
  314. {
  315. return false;
  316. }
  317. //查询扫码位置
  318. var conv_scanning = ConveyorHelper.GetConveyorSignal(plc_name, requestManualPos);
  319. if (conv_scanning.DB521_Request || conv_scanning.DB521_Goodsend == Convert.ToInt32(upPosConvNo))
  320. {
  321. return false;
  322. }
  323. //判断出口是否存在入库的任务
  324. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_COMTYPE == 1 && (v.TASK_POSIDFROM == requestagvPos || v.TASK_POSIDFROM == requestManualPos) && (v.TASK_WKSTATUS <= 1 || v.TASK_POSIDNEXT == upPosConvNo)))
  325. {
  326. return false;
  327. }
  328. //判断是否存在原膜托盘的出库任务
  329. var taskSet = SugarBase.DB.Queryable<WCS_TASK>().Where(v => v.TASK_COMTYPE == 2 && (v.TASK_POSIDNEXT == requestagvPos || v.TASK_POSIDNEXT == onMatManualPos || v.TASK_POSIDNEXT == upPosConvNo)).ToList();
  330. if (taskSet.Count >= 2 && taskSet.Any(v => v.TASK_BOXBARCODE.Substring(0, 3) == "TPC"))
  331. {
  332. //var task_dtl = SugarBase.DB.Queryable<WCS_TASK_DTL>().Where(v => taskSet.Any(t => t.TASK_NO == v.TASKNO)).OrderBy(v => v.EXECUTEDATE).First();
  333. //if (taskSet.First(v => v.TASK_NO == task_dtl.TASKNO).TASK_BOXBARCODE.Substring(0, 3) == "TPC")
  334. //{
  335. // return false;
  336. //}
  337. if (taskSet.Any(v => v.TASK_POSIDNEXT == onMatManualPos))
  338. {
  339. return false;
  340. }
  341. }
  342. if (taskSet.Count == 1)
  343. {
  344. //查询人工上熟化架位置是否存在任务
  345. var conv_Manual = ConveyorHelper.GetConveyorSignal(plc_name, onMatManualPos);
  346. if (conv_Manual.DB521_Tasknum > 0 && conv_Manual.DB521_Tasknum < 10000 || conv_Manual.DB521_Request)
  347. {
  348. return false;
  349. }
  350. }
  351. return true;
  352. }
  353. #endregion 穿梭车下料条件检测
  354. protected override List<string> QueryRoutes(WCS_TASK task, List<string> routeSet)
  355. {
  356. var routes = new List<string>();
  357. if (FullCacheList.Contains(task.TASK_POSIDFROM) && PlcName == rgv1135)
  358. {
  359. var syssetitem = Current.SysSets.FirstOrDefault(v => v.SET_TYPE == matureRoom && v.SET_ID == conv_1508);
  360. if (syssetitem.SET_VALUE == "0")
  361. {
  362. if (CheckMatureRoom(task, conv_1136, conv_1508))
  363. {
  364. routes.Add(conv_1136);
  365. }
  366. }
  367. syssetitem = Current.SysSets.FirstOrDefault(v => v.SET_TYPE == matureRoom && v.SET_ID == conv_1509);
  368. if (syssetitem.SET_VALUE == "0")
  369. {
  370. if (CheckMatureRoom(task, conv_1138, conv_1509))
  371. {
  372. routes.Add(conv_1138);
  373. }
  374. }
  375. }
  376. if (routes.Count > 0)
  377. {
  378. return routes;
  379. }
  380. else
  381. {
  382. return base.QueryRoutes(task, routeSet);
  383. }
  384. }
  385. #region 其它功能
  386. protected override void Rgv_OtherExtend()
  387. {
  388. //throw new NotImplementedException();
  389. }
  390. #endregion 其它功能
  391. #endregion Method
  392. }
  393. }