Base_SingleRgv2.cs 16 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316
  1. using SqlSugar;
  2. using System;
  3. using System.Collections.Generic;
  4. using System.Linq;
  5. using System.Text;
  6. using System.Threading;
  7. using WCS.Data;
  8. using WCS.Data.Models;
  9. using WCS.Data.Utils;
  10. using WCS.PLC.Model.Equipment;
  11. namespace WCS.PLC.Equipment
  12. {
  13. public class Base_SingleRgv2 : Base_Rgv
  14. {
  15. #region Constructor
  16. public Base_SingleRgv2() : base() { }
  17. #endregion;
  18. #region property
  19. //工位编号
  20. protected string RgvPos { get; set; }
  21. #endregion;
  22. #region Method
  23. private int _locRgvExecute = 0;
  24. public override void Run()
  25. {
  26. if (Interlocked.Exchange(ref _locRgvExecute, 1) == 0)
  27. {
  28. try
  29. {
  30. RgvExecute();
  31. }
  32. catch (Exception ex)
  33. {
  34. string errormsg = string.Format("Rgv[{0}]执行异常,消息:{1}", PlcName, ex.ToString());
  35. LogMessageHelper.RecordLogMessage(errormsg, ex);
  36. }
  37. finally
  38. {
  39. Interlocked.Exchange(ref _locRgvExecute, 0);
  40. }
  41. }
  42. }
  43. internal void RgvExecute()
  44. {
  45. //RGV完成任务
  46. Rgv_Finish();
  47. //上下料
  48. OnUpMateriel();
  49. //其它功能
  50. Rgv_OtherExtend();
  51. }
  52. internal void Rgv_Finish()
  53. {
  54. if (Rgv.DB521_Finish_1)
  55. {
  56. var task = Current.TaskSet.FirstOrDefault(v => v.TASK_NO == Rgv.DB521_TaskID_1 && v.TASK_RGVNO == PlcName);
  57. if (task != null)
  58. {
  59. task.TASK_RGVNO = "";
  60. //task.TASK_POSIDCUR = task.TASK_POSIDNEXT;
  61. task.TASK_WKSTATUS = (int)WkStatus.RGV完成;
  62. string routeSet = task.TASK_POSIDNEXT;
  63. if (task.TASK_POSIDNEXT == "1120")
  64. routeSet = "1117";
  65. if (task.TASK_POSIDNEXT == "1124")
  66. routeSet = "1132";
  67. SugarBase.DB.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = (int)WkStatus.RGV完成, TASK_POSIDCUR = task.TASK_POSIDNEXT,TASK_POSIDNEXT= routeSet, TASK_RGVNO = "", TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  68. .Where(it => it.TASK_NO == task.TASK_NO)
  69. .ExecuteCommand();
  70. DateTime lastfinishtime = SugarBase.DB.GetDate();
  71. //更新最后完成时间
  72. SugarBase.DB.Updateable<WCS_PLC>(it => new WCS_PLC() { PLC_LASTFINISHTIME = lastfinishtime }).Where(it => it.PLC_NAME == PlcName).ExecuteCommand();
  73. bool isReducePriority = true;//是否降低优先级(均匀原则)
  74. //重新排上料顺序(均匀原则,就近原则)
  75. RGVOnPosList.ForEach(item =>
  76. {
  77. if (isReducePriority)
  78. {
  79. item.EvenOnMat_Sequence = 1;//降低优先级
  80. }
  81. else
  82. {
  83. item.EvenOnMat_Sequence = 0;//提升优先级
  84. }
  85. int convNo = Convert.ToInt32(item.RGVOUTIN_CONVNO);
  86. if (Rgv.DB521_StartPosition_1 == convNo)
  87. {
  88. isReducePriority = false;
  89. }
  90. });
  91. }
  92. }
  93. }
  94. internal void OnUpMateriel()
  95. {
  96. if (string.IsNullOrWhiteSpace(PlcName)) return;
  97. if (Rgv.DB521_SystemStatus != 1) return;
  98. if (Rgv.DB521_WorkMode != 1) return;
  99. if (!Rgv.DB521_Finish_1) return;
  100. if (Rgv.DB521_PH_Status_1) return;
  101. if (Rgv.DB520_Trigger_1 == 1) return;
  102. //是否存在执行的任务
  103. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_RGVNO == PlcName)) return;
  104. if (WaitExecTask.IsNotEmpty())
  105. {
  106. try
  107. {
  108. var taskitem = SugarBase.DB.Queryable<WCS_TASK>().First(v => v.TASK_NO == WaitExecTask.WaitExecTaskNo &&
  109. (v.TASK_POSIDNEXT != WaitExecTask.WaitExecUpMatPosNo) &&
  110. (v.TASK_POSIDCUR == WaitExecTask.WaitExecOnMatPosNo));
  111. if (taskitem == null)
  112. {
  113. WaitExecTask.Clear();
  114. }
  115. else
  116. {
  117. var rgvwrite = new WCSWriteToRgvSignal()
  118. {
  119. Plc = RgvPlc,
  120. RgvPos = RgvPosEnum.一号工位,
  121. DBName = WCS_PLCItem.WCS_DBSet.FirstOrDefault(v => v.DB_TypeCh == DB_TypeEnum.WCS可读可写DB).DB_NAME,
  122. RgvNo = PlcName,
  123. WriteStartAddress = Rgv.EquDbInfo_ReadWrite.DBReadIndox,
  124. Tasknum = taskitem.TASK_NO,
  125. StartPosition = Convert.ToInt32(WaitExecTask.WaitExecOnMatPosNo),
  126. DestPosition = Convert.ToInt32(WaitExecTask.WaitExecUpMatPosNo)
  127. };
  128. Log4netHelper.Logger_Info.InfoFormat("存在预执行任务[{0}]直接执行", taskitem.TASK_NO);
  129. WriteTask(rgvwrite);
  130. }
  131. }
  132. catch (Exception ex)
  133. {
  134. WaitExecTask.Clear();
  135. LogMessageHelper.RecordLogMessage(ex);
  136. }
  137. return;
  138. }
  139. foreach (var item in RGVOnPosList)
  140. {
  141. try
  142. {
  143. var conv = ConveyorHelper.GetConveyorSignal(item.PLCNAME, item.RGVOUTIN_CONVNO);
  144. if (conv.DB521_Tasknum <= 0) continue;
  145. var task = SugarBase.DB.Queryable<WCS_TASK>().Single(v => v.TASK_POSIDCUR == item.RGVOUTIN_CONVNO && conv.DB521_Tasknum == v.TASK_NO);
  146. if (task == null) continue;
  147. //查询任务下料点列表
  148. var routeSet = EquRouteHelper.QueryRoute(item.RGVOUTIN_CONVNO, task.TASK_POSIDTO)
  149. .Where(v => v.ROUTE_STARTPOS == item.RGVOUTIN_CONVNO)
  150. .Select(t => t.ROUTE_SONPOS).ToList();
  151. if (routeSet.Count() == 0)
  152. {
  153. if (task.TASK_POSIDFROM == "1094" || task.TASK_POSIDFROM == "Pvc_4_Full01" || task.TASK_POSIDFROM == "Pvc_4_Full02" || task.TASK_POSIDFROM == "Pvc_4_Back")
  154. {
  155. routeSet.Add("1120");
  156. }
  157. else
  158. {
  159. LogMessageHelper.RecordLogMessage(string.Format("任务[{0}]当前地址[{1}]目标地址[{2}]未查询到路由地址。", task.TASK_NO, item.RGVOUTIN_CONVNO, task.TASK_POSIDTO));
  160. continue;
  161. }
  162. }
  163. if (!CheckOnTaskToPos(task, item.RGVOUTIN_CONVNO)) continue;
  164. var rgvUpPosList = QueryRgvUpPosList(item.RGVOUTIN_CONVNO);
  165. rgvUpPosList = rgvUpPosList.Where(v => routeSet.Any(t => t.Contains(v.RGVOUTIN_CONVNO))).ToList();
  166. if (rgvUpPosList.Any(v => v.SrmTunnelNo <= 0) == false && task.TASK_POSIDTO == srm)
  167. {
  168. if (string.IsNullOrWhiteSpace(task.TASK_ITEM7) || task.TASK_ITEM7 == "0")
  169. {
  170. //预分配堆垛机巷道
  171. ThreadHelper.TaskThread(BaseWorkflow.PreparatoryAssignSrmTunnel, task, 2000);
  172. }
  173. if (string.IsNullOrWhiteSpace(task.TASK_ITEM7))
  174. {
  175. rgvUpPosList = new List<WCS_RGVOutInInfo>();//清零
  176. }
  177. else
  178. {
  179. //根据巷道预分配调整下料口顺序
  180. var srmTunnelList = task.TASK_ITEM7.Split(',');
  181. var rgvUpPosSet = rgvUpPosList.Where(v => srmTunnelList.Contains(v.SrmTunnelNo.ToString())).ToList();
  182. var rgvUpPosList_temp = new List<WCS_RGVOutInInfo>();
  183. srmTunnelList.ToList().ForEach(v => rgvUpPosList_temp.Add(rgvUpPosSet.First(t => t.SrmTunnelNo.ToString() == v)));
  184. rgvUpPosList = rgvUpPosList_temp;
  185. }
  186. }
  187. string upPosConvNo = string.Empty;
  188. //检测下料位置是否可用
  189. foreach (var upItem in rgvUpPosList)
  190. {
  191. var upConv = ConveyorHelper.GetConveyorSignal(upItem.PLCNAME, upItem.RGVOUTIN_CONVNO);
  192. if (upConv.CvDB51_PH_Status == false && upConv.DB521_Tasknum == 0 && upConv.DB521_Request == false || (upItem.IsCheckUpMatPos == false))
  193. {
  194. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_POSIDCUR == upItem.RGVOUTIN_CONVNO && v.TASK_POSIDNEXT == upItem.RGVOUTIN_CONVNO) && upItem.IsCheckUpMatPos)
  195. {
  196. LogMessageHelper.RecordLogMessage(string.Format("穿梭车[{0}]下料位置[{1}]PLC无光电和任务号但WCS存在任务。", PlcName, upItem.RGVOUTIN_CONVNO));
  197. }
  198. else
  199. {
  200. if (CheckUpTaskToPos(task, upItem.RGVOUTIN_CONVNO))
  201. {
  202. if (!string.IsNullOrWhiteSpace(task.TASK_ITEM7))
  203. {
  204. var srminitem = Current.WCS_SrmOutInInfoSet.FirstOrDefault(v => v.SRMOUTIN_CONVNO == upItem.RGVOUTIN_CONVNO);
  205. //任务分配巷道
  206. var result = TryCachHelper.TryExecute((db) =>
  207. {
  208. db.Updateable<WCS_TASK>(it => new WCS_TASK()
  209. {
  210. TASK_EndTunnelNum = upItem.SrmTunnelNo.ToString(),
  211. TASK_POSIDTO = srminitem.SRMOUTIN_SRMNO,
  212. TASK_SRMNO = srminitem.SRMOUTIN_SRMNO,
  213. TASK_EDITUSERNO = "WCS",
  214. TASK_EDITDATETIME = DateTime.Now
  215. })
  216. .Where(it => it.TASK_NO == task.TASK_NO)
  217. .ExecuteCommand();
  218. });
  219. if (!string.IsNullOrWhiteSpace(result))
  220. {
  221. throw new Exception(string.Format("WMS任务[{0}]分配巷道更新任务失败,原因[{1}]", task.TASK_WMSNO, result));
  222. }
  223. }
  224. upPosConvNo = upItem.RGVOUTIN_CONVNO;
  225. break;
  226. }
  227. }
  228. }
  229. }
  230. if (string.IsNullOrWhiteSpace(upPosConvNo)) continue;
  231. var rgvwrite = new WCSWriteToRgvSignal();
  232. rgvwrite.Plc = RgvPlc;
  233. rgvwrite.RgvPos = RgvPosEnum.一号工位;
  234. rgvwrite.DBName = WCS_PLCItem.WCS_DBSet.FirstOrDefault(v => v.DB_TypeCh == DB_TypeEnum.WCS可读可写DB).DB_NAME;
  235. rgvwrite.RgvNo = PlcName;
  236. rgvwrite.WriteStartAddress = Rgv.EquDbInfo_ReadWrite.DBReadIndox;
  237. rgvwrite.Tasknum = task.TASK_NO;
  238. rgvwrite.StartPosition = Convert.ToInt32(item.RGVOUTIN_CONVNO);
  239. rgvwrite.DestPosition = Convert.ToInt32(upPosConvNo);
  240. Log4netHelper.Logger_ProductLog.InfoFormat("不存在预执行任务[{0}]先写入信息", task.TASK_NO);
  241. WriteTask(rgvwrite);
  242. if (WaitExecTask.IsNotEmpty()) break;
  243. }
  244. catch (Exception ex)
  245. {
  246. LogMessageHelper.RecordLogMessage(ex);
  247. }
  248. }
  249. }
  250. protected override void UpdateRgvTaskStatus(SqlSugarClient db, WCSWriteToRgvSignal rgvwrite)
  251. {
  252. var task = Current.TaskSet.First(t => t.TASK_NO == rgvwrite.Tasknum);
  253. string msg = string.Empty;
  254. if (rgvwrite.TaskType == 3)
  255. {
  256. //移动
  257. db.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = (int)WkStatus.RGV移动, TASK_RGVNO = PlcName, TASK_ITEM4 = rgvwrite.StartPosition.ToString(), TASK_POSIDNEXT = rgvwrite.DestPosition.ToString(), TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  258. .Where(it => it.TASK_NO == task.TASK_NO)
  259. .ExecuteCommand();
  260. msg = string.Format("穿梭车[{0}]开始执行移动任务[{1}]起始点[{2}]终点[{3}]", rgvwrite.RgvNo, rgvwrite.Tasknum, rgvwrite.StartPosition, rgvwrite.DestPosition);
  261. }
  262. else
  263. {
  264. db.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = (int)WkStatus.RGV执行中, TASK_RGVNO = PlcName, TASK_ITEM4 = rgvwrite.StartPosition.ToString(), TASK_POSIDNEXT = rgvwrite.DestPosition.ToString(), TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  265. .Where(it => it.TASK_NO == task.TASK_NO)
  266. .ExecuteCommand();
  267. msg = string.Format("穿梭车[{0}]开始执行上下料任务[{1}]上料点[{2}]下料点[{3}]", rgvwrite.RgvNo, rgvwrite.Tasknum, rgvwrite.StartPosition, rgvwrite.DestPosition);
  268. }
  269. if (!string.IsNullOrWhiteSpace(msg))
  270. {
  271. CommonData.AddWCS_TASK_DTL(db, task.TASK_NO, task.TASK_NO, task.TASK_POSIDCUR, rgvwrite.DestPosition.ToString(), msg);
  272. }
  273. }
  274. /// <summary>
  275. /// 查询RGV下料列表(就近原则)
  276. /// </summary>
  277. protected List<WCS_RGVOutInInfo> QueryRgvUpPosList(string onPosConvNo)
  278. {
  279. var tempList = Current.WCS_RGVOutInInfoSet.Where(v => v.RGVOUTIN_ISSTOP == false && v.RGVOUTIN_RGVNO == PlcName && (v.RGVOUTIN_OUTINTYPE == "UpMat" || v.RGVOUTIN_OUTINTYPE == "OnUpMat")).ToList();
  280. var curItem = RGVOnPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == onPosConvNo);
  281. if (curItem != null)
  282. {
  283. foreach (var item in tempList)
  284. {
  285. int difference = item.RGVOUTIN_SEQUENCE - curItem.RGVOUTIN_SEQUENCE;
  286. item.RGVCURRENT_SEQUENCE = Math.Abs(difference);
  287. }
  288. }
  289. return tempList.OrderBy(v => v.RGVCURRENT_SEQUENCE).ToList();
  290. }
  291. protected virtual bool CheckOnTaskToPos(WCS_TASK task, string onPosConvNo) { return true; }
  292. protected virtual bool CheckUpTaskToPos(WCS_TASK task, string upPosConvNo) { return true; }
  293. protected virtual void Rgv_OtherExtend() { }
  294. #endregion;
  295. }
  296. }