涂布出库.cs 22 KB

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  1. using DBHelper;
  2. using Newtonsoft.Json;
  3. using System;
  4. using System.Collections.Generic;
  5. using System.Linq;
  6. using WCS.Core;
  7. using WCS.Entity;
  8. using WCS.Entity.Protocol;
  9. using WCS.Service.Extensions;
  10. using WCS.Service.Handlers;
  11. using WCS.Service.Helpers;
  12. using WCS.Service.Log;
  13. namespace WCS.Service.Works.Station
  14. {
  15. /// <summary>
  16. /// 涂布堆垛机放货分配目标地址
  17. /// </summary>
  18. [WorkTitle(typeof(CoatingHandler), "涂布堆垛机放货分配目标地址")]
  19. public class 涂布堆垛机放货分配目标地址 : DeviceWork<StationDevice>
  20. {
  21. protected override void Do(StationDevice obj)
  22. {
  23. obj.EX(obj =>
  24. {
  25. //正在运行
  26. if (obj.Data3.Status.HasFlag(StationStatus.运行状态位)) throw new DoException("运行中");
  27. //上一次的任务还未执行
  28. if (obj.Data.VoucherNo != obj.Data2.VoucherNo)
  29. throw new WarnException($"等待任务[{obj.Data2.Tasknum}]执行");
  30. //没有光电
  31. if (!obj.Data2.Status.HasFlag(IstationStatus.光电状态)) throw new DoException("无光电"); ;
  32. //没有请求
  33. if (obj.Data2.Request != IstationRequest.堆垛机放货完成请求目标地址)
  34. throw new WarnException($"有光电无堆垛机放货完成请求");
  35. //找到当前站台为当前设备且任务为堆垛机完成的任务
  36. DB.Do(db =>
  37. {
  38. var task = db.Default.Set<WCS_TASK>().FirstOrDefault(v => v.TYPE == TaskType.出库 && v.SRMSTATION == obj.Entity.CODE && v.STATUS == TaskStatus.堆垛机完成);
  39. var tasks = db.Default.Set<WCS_TASK>().Where(v => v.TaskGroupKey == task.TaskGroupKey);
  40. if (tasks.Any(v => v.STATUS != TaskStatus.堆垛机完成 && v.STATUS != TaskStatus.执行中))
  41. throw new WarnException("任务异常,同组任务状态不为堆垛机完成或执行中");
  42. if (task == null) throw new WarnException("WCS无该任务信息");
  43. if (task.SRMSTATION != obj.Entity.CODE && task.STATUS != TaskStatus.堆垛机完成) throw new WarnException("任务状态不是堆垛机完成");
  44. task.STATUS = TaskStatus.执行中;
  45. db.Default.SaveChanges();
  46. task.CreateStatusLog(db, $"状态由[{TaskStatus.堆垛机完成}]变更为[{task.STATUS}]-{obj.Entity.Code}", this.GetType());
  47. //开始写入目标地址
  48. obj.Data.Tasknum = task.ID;
  49. obj.Data.Goodsstart = obj.Entity.CODE.ToShort();
  50. obj.Data.Goodsnum = (short)tasks.Count();
  51. obj.Data.Goodsend = task.ADDRNEXT.ToShort();
  52. obj.Data.CmdType = IstationCmdType.堆垛机放货完成请求目标地址;
  53. obj.Data.VoucherNo++;
  54. });
  55. });
  56. }
  57. protected override bool SelectDevice(WCS_DEVICE dev)
  58. {
  59. return dev.Is(DF.SRM涂布放货);
  60. }
  61. }
  62. /// <summary>
  63. /// 涂布出库分配出库口
  64. /// </summary>
  65. [WorkTitle(typeof(CoatingHandler), "涂布出库分配出库口")]
  66. public class 涂布出库分配出库口 : DeviceWork<StationDevice>
  67. {
  68. protected override void Do(StationDevice obj)
  69. {
  70. obj.EX(obj =>
  71. {
  72. if (!obj.Data2.Status.HasFlag(IstationStatus.光电状态)) throw new DoException("无光电");
  73. if (obj.Data3.Status.HasFlag(StationStatus.运行状态位)) throw new DoException("设备运行中");
  74. if (obj.Data.VoucherNo != obj.Data2.VoucherNo)
  75. throw new WarnException($"等待任务[{obj.Data2.Tasknum}]执行--凭证号不一致[{obj.Data.VoucherNo}][{obj.Data2.VoucherNo}]");
  76. if (obj.Data2.Tasknum < 10000) throw new DoException("无任务");
  77. if (obj.Data2.Request != IstationRequest.请求分配目标地址) throw new WarnException("有任务无请求");
  78. DB.Do(db =>
  79. {
  80. var task = db.Default.Set<WCS_TASK>().Find(obj.Data2.Tasknum);
  81. if (task == null) throw new WarnException("WCS无该任务信息");
  82. task.ADDRNEXT = "G1";
  83. db.Default.SaveChanges();
  84. task.CreateStatusLog(db, $"分配目标地址{task.ADDRNEXT}", this.GetType());
  85. //开始写入目标地址
  86. obj.Data.Tasknum = task.ID;
  87. obj.Data.Goodsstart = obj.Entity.CODE.ToShort();
  88. obj.Data.Goodsend = task.ADDRNEXT.Replace("G", "").ToShort();
  89. obj.Data.CmdType = IstationCmdType.堆垛机放货完成请求目标地址;
  90. obj.Data.GoodsSize = (short)task.Length;
  91. obj.Data.VoucherNo++;
  92. });
  93. });
  94. }
  95. protected override bool SelectDevice(WCS_DEVICE dev)
  96. {
  97. return dev.Is(DF.涂布出库RGV取货站台);
  98. }
  99. }
  100. /// <summary>
  101. /// 涂布出库分配AGV取货点
  102. /// </summary>
  103. [WorkTitle(typeof(CoatingHandler), "涂布出库分配AGV取货点")]
  104. public class 涂布出库分配AGV取货点 : Work<StationDeviceGroup>
  105. {
  106. protected override void Do(StationDeviceGroup obj)
  107. {
  108. obj.EX(obj =>
  109. {
  110. //必须满足的条件
  111. if (obj.Items.Any(v => v.Data2.VoucherNo != v.Data.VoucherNo)) throw new WarnException("凭证号不一致");
  112. if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位)))
  113. {
  114. InfoLog.INFO_INFO("设备运行中");
  115. return;
  116. }
  117. //成功处理的任务
  118. var finishTaskList = new List<FinishTaskList<int>>();
  119. DB.Do(db =>
  120. {
  121. var devs = new List<FinishTaskList<string>>();
  122. //获取需要执行的设备信息
  123. foreach (var dev in obj.Items)
  124. {
  125. if (!dev.Data3.Status.HasFlag(StationStatus.低位))
  126. {
  127. InfoLog.INFO_INFO($"{dev.Entity.CODE}--不在低位");
  128. continue;
  129. }
  130. if (!dev.Data2.Status.HasFlag(IstationStatus.光电状态))
  131. {
  132. InfoLog.INFO_INFO($"{dev.Entity.CODE}--没有光电");
  133. continue;
  134. }
  135. if (dev.Data2.Request != IstationRequest.请求分配目标地址)
  136. {
  137. InfoLog.INFO_WarnDb($"{dev.Entity.CODE}--有光电没有分配目标地址请求--2", dev.Entity.CODE, WCS_EXCEPTIONTYPE.设备异常);
  138. continue;
  139. };
  140. if (dev.Data2.Tasknum < 10000)
  141. {
  142. InfoLog.INFO_WarnDb($"{dev.Entity.CODE}--有光电有请求没有任务号", dev.Entity.CODE, WCS_EXCEPTIONTYPE.设备异常);
  143. continue;
  144. }
  145. devs.Add(new FinishTaskList<string>()
  146. {
  147. FinishCode = dev.Entity.CODE,
  148. Station = dev.Entity.Create<StationDevice>()
  149. });
  150. }
  151. if (!devs.Any()) return; //无可执行任务
  152. //验证可执行任务数与有效任务数是否一致
  153. var taskIds = devs.Select(dev => dev.Station.Data2.Tasknum).ToList();
  154. var taskList = db.Default.Set<WCS_TASK>().Where(v => taskIds.Contains(v.ID)).ToList();
  155. var task1 = taskList.FirstOrDefault();
  156. var taskCount = db.Default.Set<WCS_TASK>().Count(v => v.TaskGroupKey == task1.TaskGroupKey && v.TYPE == TaskType.出库);
  157. //开始检查任务数是否匹配
  158. if (devs.Count != taskCount) throw new WarnException($"可执行数{devs.Count},任务组任务数{taskCount},数量不匹配,{task1.ID}-{task1.TaskGroupKey}");
  159. //开始处理需要分配目标地址的设备
  160. foreach (var dev in devs)
  161. {
  162. var task = db.Default.Set<WCS_TASK>().FirstOrDefault(v => v.ID == dev.Station.Data2.Tasknum) ?? throw new WarnException($"WCS无[{dev.Station.Data2.Tasknum}]任务信息");
  163. var addNext = "";
  164. if (dev.Station.Entity.CODE == "1340")
  165. {
  166. var Station1343 = Device.Find("1343").Create<StationDevice>();
  167. addNext = "1343";
  168. if (!Station1343.Data3.Status.HasFlag(StationStatus.自动) || Station1343.Data2.Tasknum > 10000)
  169. addNext = "1340";
  170. }
  171. else if (dev.Station.Entity.CODE == "1341")
  172. {
  173. var Station1344 = Device.Find("1344").Create<StationDevice>();
  174. addNext = "1344";
  175. if (!Station1344.Data3.Status.HasFlag(StationStatus.自动) || Station1344.Data2.Tasknum > 10000)
  176. addNext = "1341";
  177. }
  178. task.ADDRNEXT = addNext;
  179. task.CreateStatusLog(db, $"状态由[{WCS.Entity.TaskStatus.堆垛机完成}]变更为[{task.STATUS}]-{obj.Entity.Code}", this.GetType());
  180. finishTaskList.Add(new FinishTaskList<int>()
  181. {
  182. FinishCode = task.ID,
  183. Station = dev.Station
  184. });
  185. }
  186. db.Default.SaveChanges();
  187. });
  188. DB.Do(db =>
  189. {
  190. foreach (var finish in finishTaskList)
  191. {
  192. var task = db.Default.Set<WCS_TASK>().FirstOrDefault(v => v.ID == finish.FinishCode) ?? throw new WarnException($"已完成DB任务变更,但写入PLC信息是找不到任务{finish.FinishCode}");
  193. finish.Station.Data.Tasknum = task.ID;
  194. finish.Station.Data.Goodsstart = finish.Station.Entity.CODE.ToShort();
  195. finish.Station.Data.Goodsend = task.ADDRNEXT.ToShort();
  196. finish.Station.Data.GoodsSize = (short)task.Length;
  197. finish.Station.Data.Goodsnum = finishTaskList.Count.ToShort();
  198. finish.Station.Data.CmdType = IstationCmdType.分配目标地址;
  199. finish.Station.Data.VoucherNo++;
  200. }
  201. });
  202. });
  203. }
  204. protected override bool SelectDevice(WCS_DEVICE dev)
  205. {
  206. return dev.CODE == "G1340";
  207. }
  208. }
  209. /// <summary>
  210. /// 涂布出库返回任务长度
  211. /// </summary>
  212. [WorkTitle(typeof(CoatingHandler), "涂布出库返回任务长度")]
  213. public class 涂布出库返回任务长度 : DeviceWork<StationDevice>
  214. {
  215. protected override void Do(StationDevice obj)
  216. {
  217. obj.EX(obj =>
  218. {
  219. if (!obj.Data2.Status.HasFlag(IstationStatus.光电状态)) throw new DoException("无光电");
  220. if (obj.Data3.Status.HasFlag(StationStatus.运行状态位)) throw new DoException("设备运行中");
  221. if (obj.Data.VoucherNo != obj.Data2.VoucherNo)
  222. throw new WarnException($"等待任务[{obj.Data2.Tasknum}]执行--凭证号不一致[{obj.Data.VoucherNo}][{obj.Data2.VoucherNo}]");
  223. if (obj.Data2.Tasknum < 10000) throw new DoException("无任务");
  224. if (obj.Data2.Request != IstationRequest.请求分配目标地址) throw new WarnException("有任务无请求");
  225. DB.Do(db =>
  226. {
  227. var task = db.Default.Set<WCS_TASK>().Find(obj.Data2.Tasknum);
  228. if (task == null) throw new WarnException("WCS无该任务信息");
  229. //开始写入目标地址
  230. obj.Data.CmdType = IstationCmdType.分配目标地址;
  231. obj.Data.GoodsSize = (short)task.Length;
  232. obj.Data.VoucherNo++;
  233. });
  234. });
  235. }
  236. protected override bool SelectDevice(WCS_DEVICE dev)
  237. {
  238. return dev.CODE == "1334" || dev.CODE == "1335";
  239. }
  240. }
  241. /// <summary>
  242. /// 涂布叫料
  243. /// </summary>
  244. [WorkTitle(typeof(CoatingHandler), "涂布叫料")]
  245. public class 涂布叫料 : Work<StationDeviceGroup>
  246. {
  247. protected override void Do(StationDeviceGroup obj)
  248. {
  249. obj.EX(obj =>
  250. {
  251. var station = obj.Entity.CODE;
  252. #region 处理新增叫料任务
  253. DB.Do(db =>
  254. {
  255. //找到所有的AGV任务
  256. var agvTasks = db.Default.Set<WCS_AGVTask>().Where(v => v.TaskType == AGVTaskType.叫料)
  257. .Where(v => v.Status < AGVTaskStatus.完成).ToArray();
  258. foreach (var agvtask in agvTasks)
  259. {
  260. var position = agvtask.Position;
  261. if (!ProtocolProxy.AllDatas.ContainsKey(position))
  262. ProtocolProxy.AllDatas[position] = new ProdLineData();
  263. var pld = ProtocolProxy.AllDatas[position] as ProdLineData;
  264. pld.Frame = LogicHandler.Frame;
  265. pld.Code = position;
  266. pld.TaskList.Add(agvtask);
  267. if (agvtask.Status == AGVTaskStatus.新建)
  268. {
  269. if (obj.Entity.CODE != "G1340") continue;
  270. var qty = db.Default.Set<WCS_AGVTask>().Where(v => v.TaskType == AGVTaskType.叫料 && v.Status > AGVTaskStatus.新建 && v.Status < AGVTaskStatus.完成)
  271. .Where(v => v.Position == agvtask.Position).Count();
  272. //最多两个AGV任务
  273. //if (qty >= 2)
  274. //{
  275. // throw new Exception($"{agvtask.Position}正在执行的叫料任务数量已达{qty},暂停出库");
  276. //}
  277. if (qty >= 4) continue;
  278. //涂布叫料默认目标地址G1340,到达G1340后再决定是否要继续前进一步
  279. var res = WMS.GetOutTask(agvtask.Position.Replace("_OUT", ""), "G1340");
  280. res.ForEach(outTask =>
  281. {
  282. var srm = Device.Find(outTask.TunnelNum).ROUTES.Where(v => v.NEXT.IsSC()).Select(v => v.NEXT).FirstOrDefault();
  283. var loc = string.Format("{0}-{1}-{2}", outTask.Row, outTask.Colomn, outTask.Layer);
  284. var task = new WCS_TASK
  285. {
  286. TYPE = TaskType.出库,
  287. STATUS = WCS.Entity.TaskStatus.新建,
  288. ADDRFROM = loc,
  289. ADDRTO = "G1340",
  290. BARCODE = outTask.ContainerBarCode,
  291. TUNNEL = outTask.TunnelNum,
  292. WMSTASK = int.Parse(outTask.WMSTaskNum),
  293. UPDATEUSER = "WCS",
  294. SRMSTATION = "",
  295. DEVICE = srm.CODE,
  296. //ADDRCURRENT = loc,
  297. AgvTask = agvtask.ID,
  298. Length = outTask.Length,
  299. };
  300. db.Default.Set<WCS_TASK>().Add(task);
  301. agvtask.Status = AGVTaskStatus.确认;
  302. agvtask.UpdateTime = DateTime.Now;
  303. db.Default.SaveChanges();
  304. });
  305. return;
  306. }
  307. else if (agvtask.AGVStatus == AGVTaskStatus.完成)
  308. {
  309. agvtask.Status = agvtask.AGVStatus;
  310. agvtask.UpdateTime = DateTime.Now;
  311. db.Default.SaveChanges();
  312. }
  313. else if (agvtask.AGVStatus == AGVTaskStatus.取消)
  314. {
  315. agvtask.Status = agvtask.AGVStatus;
  316. agvtask.UpdateTime = DateTime.Now;
  317. db.Default.SaveChanges();
  318. }
  319. }
  320. });
  321. #endregion 处理新增叫料任务
  322. //空闲自动,停止运行
  323. if (obj.Items.Any(v => v.Data2.VoucherNo != v.Data.VoucherNo)) throw new WarnException("等待执行任务");
  324. if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.自动))) return;
  325. if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) throw new WarnException("设备运行中");
  326. var taskIds = new List<int>();
  327. obj.Items.ToList().ForEach(dev => taskIds.Add(dev.Data2.Tasknum));
  328. DB.Do(db =>
  329. {
  330. var taskList = db.Default.Set<WCS_TASK>().Where(v => taskIds.Contains(v.ID));
  331. if (taskList.Count() == 0) return;
  332. if (taskList == null) throw new WarnException($"WCS任务号{JsonConvert.SerializeObject(taskIds)}不存在");
  333. if (taskList.Any(v => v.TYPE != TaskType.出库)) throw new WarnException("有任务的类型不是出库");
  334. if (taskList.Any(v => v.AgvTask == 0)) throw new WarnException("人工出库任务,请手动搬走");
  335. var agvtask = db.Default.Set<WCS_AGVTask>().Find(taskList.FirstOrDefault().AgvTask);
  336. if (agvtask == null) throw new WarnException($"AGV任务号{taskList.FirstOrDefault().AgvTask}不存在");
  337. if (taskList.Count() != db.Default.Set<WCS_TASK>().Count(v => v.TaskGroupKey == taskList.FirstOrDefault().TaskGroupKey && v.TYPE == TaskType.出库)) throw new WarnException("可执行任务数与实际任务数不符");
  338. if (agvtask.Status == AGVTaskStatus.确认)
  339. {
  340. if (!obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.高位))) throw new WarnException("不在高位");
  341. var flag = db.Default.Set<WCS_AGVTask>().Where(v => v.TaskType == AGVTaskType.叫料)
  342. .Where(v => v.Status > AGVTaskStatus.确认 && v.Status < AGVTaskStatus.取放完成).Count();
  343. if (flag > 2) throw new Exception("有2未完成的AGV出库任务");
  344. taskList.ToList().ForEach(task =>
  345. {
  346. task.STATUS = WCS.Entity.TaskStatus.已完成;
  347. task.UPDATETIME = DateTime.Now;
  348. task.ENDTIME = DateTime.Now;
  349. });
  350. agvtask.Station = obj.Entity.CODE;
  351. agvtask.Status = AGVTaskStatus.执行;
  352. agvtask.UpdateTime = DateTime.Now;
  353. db.Default.SaveChanges();
  354. }
  355. else if (agvtask.Status < agvtask.AGVStatus)
  356. {
  357. if (agvtask.AGVStatus == AGVTaskStatus.请求_允许)
  358. {
  359. if (!obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.高位))) throw new WarnException("不在高位");
  360. if (agvtask.Status < AGVTaskStatus.执行) throw new WarnException($"AGV状态错误-{agvtask.Status}");
  361. if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.AGV取货完成信号))) throw new WarnException("任务清零信号未清除");
  362. if (!obj.Items.Any(v => v.Data2.Tasknum > 10000 && v.Data2.Status.HasFlag(IstationStatus.光电状态))) throw new DoException("没有设备有任务且有光电");
  363. agvtask.Status = agvtask.AGVStatus;
  364. agvtask.UpdateTime = DateTime.Now;
  365. db.Default.SaveChanges();
  366. }
  367. else if (agvtask.AGVStatus == AGVTaskStatus.取放完成)
  368. {
  369. if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.AGV取货完成信号))) throw new WarnException("任务清零信号未清除");
  370. if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.光电状态))) throw new WarnException("AGV取货完成后依然有光电信号");
  371. if (agvtask.Status < AGVTaskStatus.请求_允许) throw new WarnException("AGV任务状态有误");
  372. agvtask.Status = agvtask.AGVStatus;
  373. agvtask.UpdateTime = DateTime.Now;
  374. db.Default.SaveChanges();
  375. foreach (var dev in obj.Items)
  376. {
  377. dev.Data.Istation521Status = IstationStatus.AGV取货完成信号;
  378. }
  379. }
  380. }
  381. });
  382. });
  383. }
  384. protected override bool SelectDevice(WCS_DEVICE dev)
  385. {
  386. return dev.CODE == "G1340" || dev.CODE == "G1343";
  387. }
  388. }
  389. }