涂布入库.cs 23 KB

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  1. using DBHelper;
  2. using System;
  3. using System.Collections.Generic;
  4. using System.Linq;
  5. using WCS.Core;
  6. using WCS.Entity;
  7. using WCS.Entity.Protocol;
  8. using WCS.Entity.Protocol.SRM;
  9. using WCS.Service.Extensions;
  10. using WCS.Service.Handlers;
  11. namespace WCS.Service.Works.Station
  12. {
  13. /// <summary>
  14. /// 涂布入库AGV交互
  15. /// </summary>
  16. [WorkTitle(typeof(CoatingHandler), "涂布入库AGV交互")]
  17. public class 涂布入库AGV交互 : Work<StationDeviceGroup>
  18. {
  19. protected override void Do(StationDeviceGroup obj)
  20. {
  21. obj.EX(obj =>
  22. {
  23. var station = obj.Entity.CODE;
  24. #region 处理新增AGV任务
  25. DB.Do(db =>
  26. {
  27. //找到所有的AGV任务
  28. var agvTasks = db.Default.Set<WCS_AGVTask>().Where(v => v.TaskType == AGVTaskType.入库)
  29. .Where(v => v.Status < AGVTaskStatus.完成).ToArray();
  30. foreach (var agvtask in agvTasks)
  31. {
  32. var position = agvtask.Position;
  33. if (!ProtocolProxy.AllDatas.ContainsKey(position))
  34. ProtocolProxy.AllDatas[position] = new ProdLineData();
  35. var pld = ProtocolProxy.AllDatas[position] as ProdLineData;
  36. pld.Frame = LogicHandler.Frame;
  37. pld.Code = position;
  38. pld.TaskList.Add(agvtask);
  39. if (agvtask.Status == AGVTaskStatus.新建)
  40. {
  41. var qty = db.Default.Set<WCS_AGVTask>().Where(v => v.TaskType == AGVTaskType.入库 && v.Status > AGVTaskStatus.新建 && v.Status < AGVTaskStatus.完成)
  42. .Where(v => v.Position == agvtask.Position).Count();
  43. if (qty >= 2)
  44. {
  45. throw new Exception($"{agvtask.Position}正在执行的入库任务数量已达{qty},暂停入库");
  46. }
  47. //暂时管控同一时间被确认的任务数为1
  48. if (db.Default.Set<WCS_AGVTask>().Any(v => v.Status == AGVTaskStatus.确认 && v.Station == obj.Entity.CODE)) continue;
  49. agvtask.Station = obj.Entity.CODE;
  50. agvtask.Status = AGVTaskStatus.确认;
  51. agvtask.UpdateTime = DateTime.Now;
  52. db.Default.SaveChanges();
  53. }
  54. else if (agvtask.Status == AGVTaskStatus.确认)
  55. {
  56. if (agvtask.Station != obj.Entity.CODE) continue;
  57. if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.高位))) continue;
  58. if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.自动))) continue;
  59. if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.光电状态))) continue;
  60. if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) continue;
  61. if (obj.Items.Any(v => v.Data2.Tasknum > 10000)) continue;
  62. //暂时管控同一时间被执行的任务数为1
  63. if (db.Default.Set<WCS_AGVTask>().Any(v => v.Status == AGVTaskStatus.执行 && v.Station == obj.Entity.CODE)) continue;
  64. agvtask.Status = AGVTaskStatus.执行;
  65. agvtask.UpdateTime = DateTime.Now;
  66. db.Default.SaveChanges();
  67. }
  68. else if (agvtask.Status < agvtask.AGVStatus)
  69. {
  70. if (agvtask.AGVStatus == AGVTaskStatus.请求_允许)
  71. {
  72. if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.高位))) continue;
  73. if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.自动))) continue;
  74. if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.光电状态))) continue;
  75. if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) continue;
  76. if (obj.Items.Any(v => v.Data2.Tasknum > 10000)) continue;
  77. agvtask.Status = agvtask.AGVStatus;
  78. agvtask.UpdateTime = DateTime.Now;
  79. db.Default.SaveChanges();
  80. }
  81. else if (agvtask.AGVStatus == AGVTaskStatus.取放完成)
  82. {
  83. if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.AGV放货完成信号))) throw new WarnException("顶升下降信号未清除");
  84. if (obj.Items.Any(v => !v.Data2.Status.HasFlag(IstationStatus.光电状态))) throw new WarnException("AGV放货完成后输送线无光电信号");
  85. agvtask.Status = agvtask.AGVStatus;
  86. agvtask.UpdateTime = DateTime.Now;
  87. db.Default.SaveChanges();
  88. foreach (var dev in obj.Items)
  89. {
  90. dev.Data.Istation521Status = IstationStatus.AGV放货完成信号;
  91. }
  92. }
  93. else if (Ltc.Do(agvtask, v => v.AGVStatus == AGVTaskStatus.完成))
  94. {
  95. agvtask.Status = agvtask.AGVStatus;
  96. agvtask.UpdateTime = DateTime.Now;
  97. db.Default.SaveChanges();
  98. }
  99. else if (Ltc.Do(agvtask, v => v.AGVStatus == AGVTaskStatus.取消))
  100. {
  101. agvtask.Status = agvtask.AGVStatus;
  102. agvtask.UpdateTime = DateTime.Now;
  103. db.Default.SaveChanges();
  104. }
  105. }
  106. }
  107. });
  108. #endregion 处理新增AGV任务
  109. });
  110. }
  111. protected override bool SelectDevice(WCS_DEVICE dev)
  112. {
  113. return dev.CODE == "G1386" || dev.CODE == "G1394";
  114. }
  115. }
  116. /// <summary>
  117. /// 涂布扫码入库
  118. /// </summary>
  119. [WorkTitle(typeof(CoatingHandler), "涂布入库")]
  120. public class 涂布扫码入库 : DeviceWork<StationDevice>
  121. {
  122. protected override void Do(StationDevice obj)
  123. {
  124. obj.EX(dev =>
  125. {
  126. var code = dev.Entity.CODE;
  127. if (dev.Data.VoucherNo != dev.Data2.VoucherNo)
  128. throw new WarnException($"等待任务[{dev.Data2.Tasknum}]执行--凭证号不一致[{dev.Data.VoucherNo}][{dev.Data2.VoucherNo}]");
  129. if (!dev.Data2.Status.HasFlag(IstationStatus.光电状态)) throw new DoException("无光电");
  130. if (dev.Data3.Status.HasFlag(StationStatus.运行状态位)) throw new DoException("设备运行中");
  131. if (!dev.Data3.Status.HasFlag(StationStatus.低位)) throw new DoException("不在低位");
  132. if (dev.Data2.Request != IstationRequest.扫码入库) throw new WarnException("有光电无请求");
  133. if (dev.Data2.Tasknum > 10000) throw new WarnException("有光电有请求,但已生产任务");
  134. var bcr = dev.Entity.BCR();
  135. var barcode = bcr.Content.Trim('\r');
  136. if (barcode == "") throw new WarnException("扫码失败");
  137. var info = WMS.I_WCS_GetInTask(barcode, dev.Entity.CODE);
  138. var next = dev.Entity.GetPath("SRM");
  139. var station = dev.Entity.CODE;
  140. DB.Do(db =>
  141. {
  142. var arr = db.Default.Set<WCS_AGVTask>().Where(v => v.TaskType == AGVTaskType.入库 && v.Status == AGVTaskStatus.完成).Where(v => v.Station == station).ToArray();
  143. foreach (var t in arr)
  144. {
  145. t.Status = AGVTaskStatus.完成扫码;
  146. t.UpdateTime = DateTime.Now;
  147. }
  148. db.Default.SaveChanges();
  149. var task = new WCS_TASK();
  150. task.BARCODE = info.ContainerCode;
  151. task.TYPE = TaskType.入库;
  152. task.STATUS = TaskStatus.执行中;
  153. task.ADDRFROM = dev.Entity.CODE;
  154. task.ADDRTO = info.EndPostion;
  155. task.STARTTIME = DateTime.Now;
  156. task.UPDATEUSER = "WCS";
  157. task.UPDATETIME = DateTime.Now;
  158. task.WMSTASK = int.Parse(info.WMSTaskNum);
  159. task.TaskGroupKey = info.TaskGroupKey;
  160. task.ADDRNEXT = next.CODE;
  161. task.HEIGHT = dev.Data2.GoodsSize;
  162. db.Default.Set<WCS_TASK>().Add(task);
  163. db.Default.SaveChanges();
  164. dev.Data.Tasknum = task.ID;
  165. dev.Data.Goodsstart = task.ADDRFROM.ToShort();
  166. dev.Data.Goodsend = task.ADDRNEXT.ToShort();
  167. dev.Data.CmdType = IstationCmdType.扫码入库;
  168. dev.Data.VoucherNo++;
  169. var msg = $"下达从{dev.Entity.CODE}移动至{next}的PLC指令。";
  170. msg += $"[{dev.Data.Tasknum}][{dev.Data.Goodsstart}][{dev.Data.Goodsend}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]";
  171. task.CreateStatusLog(db, msg, this.GetType());
  172. });
  173. });
  174. }
  175. protected override bool SelectDevice(WCS_DEVICE dev)
  176. {
  177. return dev.CODE == "1386" || dev.CODE == "1387" || dev.CODE == "1394" || dev.CODE == "1395";
  178. }
  179. }
  180. /// <summary>
  181. /// 涂布入库分配巷道
  182. /// </summary>
  183. [WorkTitle(typeof(CoatingHandler), "涂布入库分配巷道")]
  184. public class 涂布入库分配巷道 : Work<StationDeviceGroup>
  185. {
  186. protected override void Do(StationDeviceGroup obj)
  187. {
  188. obj.EX(obj =>
  189. {
  190. var code = obj.Entity.CODE;
  191. //当前组有一个运行的设备就停止执行
  192. foreach (var item in obj.Items)
  193. {
  194. var dev = Device.Find(item.Entity.CODE).Create<StationDevice>();
  195. if (!dev.Data2.Status.HasFlag(IstationStatus.光电状态)) throw new DoException("无光电");
  196. if (dev.Data.VoucherNo != dev.Data2.VoucherNo)
  197. throw new WarnException($"等待任务[{dev.Data2.Tasknum}]执行--凭证号不一致[{dev.Data.VoucherNo}][{dev.Data2.VoucherNo}]");
  198. if (dev.Data3.Status.HasFlag(StationStatus.运行状态位)) throw new WarnException("设备运行中");
  199. if (dev.Data2.Tasknum > 10000 && dev.Data2.Request != IstationRequest.请求分配目标地址)
  200. throw new WarnException("有任务无请求");
  201. }
  202. //获取需要进行巷道分配的设备
  203. var devs = obj.TaskedDeviceGetNextAddress() ?? throw new WarnException("无可用任务");
  204. DB.Do(db =>
  205. {
  206. var taskIds = devs.Select(p => p.Data2.Tasknum);
  207. var tasks = db.Default.Set<WCS_TASK>().Where(p => taskIds.Any(v => v == p.ID)).ToList();
  208. var res = WMS.GetTunnelList(tasks.Select(v => v.WMSTASK.ToString()).ToList(), code);
  209. if (string.IsNullOrEmpty(res.TunnelNum)) throw new WarnException($"WMS未返回巷道");
  210. var tunnelNo = res.TunnelNum.Split(',').Select(v => "TY" + v).ToList();
  211. var tunnels = Device.Where(v => tunnelNo.Contains(v.CODE)).ToList();
  212. List<TunnelInfo> tunnelInfos = new List<TunnelInfo>();
  213. foreach (var item in tunnels)
  214. {
  215. //当前巷道的取货点
  216. var allIn = Device.Where(v => v.Is(DF.SRM涂布取货)) //一楼所有取货点
  217. .Where(v => v.ROUTES.Any(p => p.NEXT == item)) //下一个点为当前巷道的取货点
  218. .Select(v => v.CODE)
  219. .ToList();
  220. //下一个目标地址包含取货点的设备,此时获得的数据是旋转台
  221. var turntable = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && allIn.Contains(p.NEXT.CODE))).Select(v => v.CODE);
  222. //获得RGV的交货点
  223. var rgvDeliveryPoint = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && turntable.Contains(p.NEXT.CODE)))
  224. .Select(v => v.Create<StationDevice>()) //取所有可以到达取货点设备的信息
  225. .Where(v => !v.Data3.Status.HasFlag(StationStatus.运行状态位) && !v.Data2.Status.HasFlag(IstationStatus.光电状态) && v.Data2.Tasknum < 10000)//筛选出空闲的路径点,此处因输送机都是一个动力,因此可以先找路径点再找设备组
  226. .Distinct()
  227. .FirstOrDefault();//去一次重
  228. if (rgvDeliveryPoint == null) continue;
  229. var dev = Device.Where(p => p.CODE.StartsWith("G") && p.DEVICEGROUP.Any(d => d.MEMBER == rgvDeliveryPoint.Entity)).OrderBy(p => p.CODE).FirstOrDefault();
  230. tunnelInfos.Add(new TunnelInfo
  231. {
  232. Tunnel = item,
  233. taskIN = dev, //找到放货点设备所在组
  234. SRM = Device.Where(p => p.IsSC()).FirstOrDefault(p => item.ROUTES.Any(d => d.NEXT.CODE == p.CODE)).Create<SRMDevice>()
  235. });
  236. }
  237. //筛选出优先级最高的可用巷道
  238. var tunnelInfo = tunnelInfos.Where(v => { try { return v.SRM.Data3.SCAlarm == 0 && v.SRM.Data2.SRMMode == SCMode.远程 && v.SRM.Data2.SRMStatus == SCRunStatus.空闲; } catch { return false; } })
  239. .Where(v => !db.Default.Set<WCS_TASK>().Any(p => p.Priority > 0 && p.DEVICE == v.SRM.Entity.CODE && p.STATUS < TaskStatus.堆垛机完成))
  240. .OrderBy(v => tunnelNo.IndexOf(v.Tunnel.CODE)).FirstOrDefault();
  241. if (tunnelInfo == null) throw new WarnException("无可用巷道");
  242. //开始向设备中写入任务信息
  243. foreach (var item in devs)
  244. {
  245. var dev = Device.Find(item.Entity.CODE).Create<StationDevice>();
  246. var task = tasks.FirstOrDefault(p => p.ID == dev.Data2.Tasknum);
  247. task.DEVICE = tunnelInfo.SRM.Entity.CODE;
  248. task.TUNNEL = tunnelInfo.Tunnel.CODE;
  249. task.ADDRNEXT = tunnelInfo.taskIN.CODE;
  250. task.TaskGroupKey = res.WMSTaskGroupKey;
  251. task.ADDRTO = task.DEVICE;
  252. db.Default.SaveChanges();
  253. var msg = $"下达从{obj.Entity.CODE}移动至{dev.Data.Goodsend}的PLC指令。同时将任务分配至[{ task.TUNNEL }]-[{task.DEVICE}]";
  254. msg += $"[{dev.Data.Tasknum}][{obj.Entity.CODE}][{dev.Data.Goodsend}][{tunnelInfo.SRM.Entity.CODE}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]";
  255. task.CreateStatusLog(db, msg, this.GetType());
  256. dev.Data.Tasknum = task.ID;
  257. dev.Data.Goodsstart = obj.Entity.CODE.Replace("G", "").ToShort();
  258. dev.Data.Goodsend = tunnelInfo.taskIN.CODE.Replace("G", "").ToShort();
  259. dev.Data.Goodsnum = (short)devs.Count();
  260. dev.Data.CmdType = IstationCmdType.分配目标地址;
  261. dev.Data.VoucherNo++;
  262. }
  263. });
  264. });
  265. }
  266. protected override bool SelectDevice(WCS_DEVICE dev)
  267. {
  268. return dev.CODE == "G2" || dev.CODE == "G3";
  269. }
  270. }
  271. /// <summary>
  272. /// 涂布入库旋转台二次分配巷道
  273. /// </summary>
  274. [WorkTitle(typeof(CoatingHandler), "涂布入库旋转台二次分配巷道")]
  275. public class 涂布入库旋转台二次分配巷道 : Work<StationDeviceGroup>
  276. {
  277. protected override void Do(StationDeviceGroup obj)
  278. {
  279. obj.EX(obj =>
  280. {
  281. var code = obj.Entity.CODE;
  282. //当前组有一个运行的设备就停止执行
  283. foreach (var item in obj.Items)
  284. {
  285. var dev = Device.Find(item.Entity.CODE).Create<StationDevice>();
  286. if (!dev.Data2.Status.HasFlag(IstationStatus.光电状态)) throw new DoException("无光电");
  287. if (dev.Data.VoucherNo != dev.Data2.VoucherNo)
  288. throw new WarnException($"等待任务[{dev.Data2.Tasknum}]执行--凭证号不一致[{dev.Data.VoucherNo}][{dev.Data2.VoucherNo}]");
  289. if (dev.Data3.Status.HasFlag(StationStatus.运行状态位)) throw new WarnException("设备运行中");
  290. if (dev.Data2.Tasknum > 10000 && dev.Data2.Request != IstationRequest.请求分配目标地址)
  291. throw new WarnException("有任务无请求");
  292. }
  293. //获取需要进行巷道分配的设备
  294. var devs = obj.Items.Where(v => v.Data2.Status.HasFlag(IstationStatus.光电状态) && v.Data2.Tasknum > 10000).ToList();
  295. if (devs.Count == 0) throw new WarnException("无可用任务");
  296. DB.Do(db =>
  297. {
  298. var taskIds = devs.Select(p => p.Data2.Tasknum);
  299. var tasks = db.Default.Set<WCS_TASK>().Where(p => taskIds.Any(v => v == p.ID)).ToList();
  300. var res = WMS.GetTunnelList(tasks.Select(v => v.WMSTASK.ToString()).ToList(), code);
  301. if (string.IsNullOrEmpty(res.TunnelNum)) throw new WarnException($"WMS未返回巷道");
  302. var tunnelNo = res.TunnelNum.Split(',').Select(v => "TY" + v).ToList();
  303. var tunnels = Device.Where(v => tunnelNo.Contains(v.CODE)).ToList();
  304. List<TunnelInfo> tunnelInfos = new List<TunnelInfo>();
  305. foreach (var item in tunnels)
  306. {
  307. //当前巷道的取货点
  308. var allIn = Device.Where(v => v.Is(DF.SRM涂布取货)) //一楼所有取货点
  309. .Where(v => v.ROUTES.Any(p => p.NEXT == item)) //下一个点为当前巷道的取货点
  310. .Select(v => v.CODE)
  311. .ToList();
  312. //下一个目标地址包含取货点的设备,此时获得的数据是旋转台
  313. var turntable = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && allIn.Contains(p.NEXT.CODE)))
  314. .Where(v => obj.Items.Any(p => p.Entity == v))// 筛选出包含在当前设备组的设备
  315. .Distinct()
  316. .FirstOrDefault();//去一次重
  317. if (turntable == null) continue;
  318. var dev = Device.Where(p => p.CODE.StartsWith("G") && p.DEVICEGROUP.Any(d => d.MEMBER == turntable)).OrderBy(p => p.CODE).FirstOrDefault();
  319. tunnelInfos.Add(new TunnelInfo
  320. {
  321. Tunnel = item,
  322. taskIN = dev, //找到放货点设备所在组
  323. SRM = Device.Where(p => p.IsSC()).FirstOrDefault(p => item.ROUTES.Any(d => d.NEXT.CODE == p.CODE)).Create<SRMDevice>()
  324. });
  325. }
  326. //筛选出优先级最高的可用巷道
  327. var tunnelInfo = tunnelInfos.Where(v => { try { return v.SRM.Data3.SCAlarm == 0 && v.SRM.Data2.SRMMode == SCMode.远程 && v.SRM.Data2.SRMStatus == SCRunStatus.空闲; } catch { return false; } })
  328. .Where(v => !db.Default.Set<WCS_TASK>().Any(p => p.Priority > 0 && p.DEVICE == v.SRM.Entity.CODE && p.STATUS < TaskStatus.堆垛机完成))
  329. .OrderBy(v => tunnelNo.IndexOf(v.Tunnel.CODE)).FirstOrDefault();
  330. if (tunnelInfo == null) throw new WarnException("无可用巷道");
  331. //开始向设备中写入任务信息
  332. foreach (var item in devs)
  333. {
  334. var dev = Device.Find(item.Entity.CODE).Create<StationDevice>();
  335. var task = tasks.FirstOrDefault(p => p.ID == dev.Data2.Tasknum);
  336. task.DEVICE = tunnelInfo.SRM.Entity.CODE;
  337. task.TUNNEL = tunnelInfo.Tunnel.CODE;
  338. task.ADDRNEXT = tunnelInfo.taskIN.CODE;
  339. task.TaskGroupKey = res.WMSTaskGroupKey;
  340. task.ADDRTO = task.DEVICE;
  341. db.Default.SaveChanges();
  342. var msg = $"下达从{obj.Entity.CODE}移动至{dev.Data.Goodsend}的PLC指令。同时将任务分配至[{ task.TUNNEL }]-[{task.DEVICE}]";
  343. msg += $"[{dev.Data.Tasknum}][{obj.Entity.CODE}][{dev.Data.Goodsend}][{tunnelInfo.SRM.Entity.CODE}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]";
  344. task.CreateStatusLog(db, msg, this.GetType());
  345. dev.Data.Tasknum = task.ID;
  346. dev.Data.Goodsstart = dev.Entity.CODE.ToShort();
  347. dev.Data.Goodsend = dev.Entity.GetPath(task.DEVICE).CODE.ToShort();
  348. dev.Data.Goodsnum = (short)devs.Count();
  349. dev.Data.CmdType = IstationCmdType.分配目标地址;
  350. dev.Data.VoucherNo++;
  351. }
  352. });
  353. });
  354. }
  355. protected override bool SelectDevice(WCS_DEVICE dev)
  356. {
  357. return devCodes.Contains(dev.CODE);
  358. }
  359. private List<string> devCodes = new List<string>() {
  360. "G1404",
  361. "G1413",
  362. "G1420",
  363. "G1429",
  364. };
  365. }
  366. }