BOPP入库.cs 20 KB

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  1. using DBHelper;
  2. using Microsoft.EntityFrameworkCore;
  3. using Newtonsoft.Json;
  4. using System;
  5. using System.Collections.Generic;
  6. using System.Linq;
  7. using WCS.Core;
  8. using WCS.Entity;
  9. using WCS.Entity.Protocol;
  10. using WCS.Entity.Protocol.SRM;
  11. using WCS.Service.Extensions;
  12. using WCS.Service.Handlers;
  13. using WCS.Service.Helpers;
  14. using TaskStatus = WCS.Entity.TaskStatus;
  15. namespace WCS.Service.Works.Station
  16. {
  17. /// <summary>
  18. /// BOPP扫码入库
  19. /// </summary>
  20. [WorkTitle(typeof(BOPPHandler), "BOPP扫码入库")]
  21. public class Bopp扫码入库 : Work<StationDeviceGroup>
  22. {
  23. protected override void Do(StationDeviceGroup obj)
  24. {
  25. obj.EX(stationDeviceGroup =>
  26. {
  27. stationDeviceGroup.BcrStationIsForbid();
  28. //设备组无论单卷还是双卷都必须满足的条件
  29. if (stationDeviceGroup.Items.Any(v => v.Data.VoucherNo != v.Data2.VoucherNo)) throw new WarnException($"等待任务执行--凭证号不一致");
  30. if (stationDeviceGroup.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) throw new WarnException($"设备运行中");
  31. //成功创建的任务
  32. var finishTaskList = new List<FinishTaskList<int>>();
  33. //创建对应的任务
  34. DB.Do(db =>
  35. {
  36. var devise = stationDeviceGroup.GetBcrValid();
  37. devise.Valid();
  38. var infos = devise.GetWMSInTask();
  39. foreach (var item in devise)
  40. {
  41. var dev = item.Station;
  42. var next = dev.Entity.GetPath("SRM");
  43. var info = infos.FirstOrDefault(v => item.FinishCode.Contains(v.ContainerCode + "}"));
  44. if (db.Default.Set<WCS_TASK>().AsNoTracking().Any(v => v.BARCODE == info.ContainerCode && v.STATUS < TaskStatus.已完成 && v.TYPE == TaskType.入库))
  45. throw new WarnException($"生产条码{info?.ContainerCode}存在未完成任务,请检查是否为标签卡重复使用");
  46. var task = new WCS_TASK
  47. {
  48. BARCODE = info?.ContainerCode,
  49. TYPE = TaskType.入库,
  50. STATUS = TaskStatus.执行中,
  51. ADDRFROM = dev.Entity.CODE,
  52. ADDRTO = info?.EndPostion,
  53. STARTTIME = DateTime.Now,
  54. UPDATEUSER = "WCS",
  55. UPDATETIME = DateTime.Now,
  56. WMSTASK = int.Parse(info?.WMSTaskNum!),
  57. TaskGroupKey = info?.TaskGroupKey,
  58. ADDRNEXT = next.CODE,
  59. HEIGHT = dev.Data2.GoodsSize,
  60. FLOOR = 2
  61. };
  62. db.Default.Set<WCS_TASK>().Add(task);
  63. finishTaskList.Add(new FinishTaskList<int>(task.WMSTASK, item.Station));
  64. var msg = $"下达从{dev.Entity.CODE}移动至{next}的PLC指令。";
  65. msg += $"[{dev.Data.Tasknum}][{dev.Data.Goodsstart}][{dev.Data.Goodsend}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]";
  66. task.CreateStatusLog(db, msg, this.GetType());
  67. }
  68. //两个任务一起创建
  69. db.Default.SaveChanges();
  70. });
  71. //检查对应的任务是否已创建成功
  72. DB.Do(db =>
  73. {
  74. foreach (var finishTask in finishTaskList)
  75. {
  76. var task = db.Default.Set<WCS_TASK>().FirstOrDefault(v => v.WMSTASK == finishTask.FinishCode);
  77. if (task == null) continue;
  78. finishTask.Station.Data.Tasknum = task.ID;
  79. finishTask.Station.Data.Goodsstart = task.ADDRFROM.ToShort();
  80. finishTask.Station.Data.Goodsend = task.ADDRNEXT.ToShort();
  81. finishTask.Station.Data.Goodsnum = finishTaskList.Count.ToShort();
  82. finishTask.Station.Data.CmdType = IstationCmdType.扫码入库;
  83. finishTask.Station.Data.VoucherNo++;
  84. }
  85. });
  86. });
  87. }
  88. protected override bool SelectDevice(WCS_DEVICE dev)
  89. {
  90. return dev.CODE == "G1157";
  91. }
  92. }
  93. /// <summary>
  94. /// BOPP巷道分配
  95. /// </summary>
  96. [WorkTitle(typeof(BOPPHandler), "BOPP巷道分配")]
  97. public class Bopp巷道分配 : Work<StationDeviceGroup>
  98. {
  99. protected override void Do(StationDeviceGroup obj)
  100. {
  101. obj.EX(stationDeviceGroup =>
  102. {
  103. var code = stationDeviceGroup.Entity.CODE;
  104. //两个设备都必须满足的条件
  105. if (stationDeviceGroup.Items.Any(v => v.Data.VoucherNo != v.Data2.VoucherNo)) throw new WarnException($"等待任务执行--凭证号不一致");
  106. if (stationDeviceGroup.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) throw new WarnException($"设备运行中");
  107. //成功分配巷道的任务的任务
  108. var finishTaskList = new List<FinishTaskList<int>>();
  109. //变更数据库信息
  110. DB.Do(db =>
  111. {
  112. var devise = stationDeviceGroup.GetAddressValid();
  113. if (!devise.Any()) return; //无可执行任务
  114. var taskList = devise.ValidTaskCheck(db);
  115. var res = WMS.GetTunnelList(taskList.Select(v => v.WMSTASK.ToString()).ToList(), code);
  116. if (string.IsNullOrEmpty(res.TunnelNum)) throw new WarnException($"WMS未返回巷道");
  117. var tunnelNo = res.TunnelNum.Split(',').Select(v => "TY" + v).ToList();
  118. var tunnels = Device.Where(v => tunnelNo.Contains(v.CODE)).ToList();
  119. var tunnelInfos = new List<TunnelInfo>();
  120. foreach (var item in tunnels)
  121. {
  122. //当前巷道的取货点
  123. var allIn = Device.Where(v => v.Is(DF.SRMBOPP取货)) //一楼所有取货点
  124. .Where(v => v.ROUTES.Any(p => p.NEXT == item)) //下一个点为当前巷道的取货点
  125. .Select(v => v.CODE)
  126. .ToList();
  127. //下一个目标地址包含取货点的设备,此时获得的数据是旋转台
  128. var turntable = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && allIn.Contains(p.NEXT.CODE))).Select(v => v.CODE);
  129. //获得RGV的交货点
  130. var rgvDeliveryPoint = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && turntable.Contains(p.NEXT.CODE)))
  131. .Select(v => v.Create<StationDevice>()) //取所有可以到达取货点设备的信息
  132. .Where(v => !v.Data3.Status.HasFlag(StationStatus.运行状态位)
  133. && !v.Data2.Status.HasFlag(IstationStatus.光电状态)
  134. && v.Data2.Tasknum < 10000
  135. && v.Data3.Status.HasFlag(StationStatus.自动))//筛选出空闲的路径点,此处因输送机都是一个动力,因此可以先找路径点再找设备组
  136. .Distinct()
  137. .FirstOrDefault();//去一次重
  138. if (rgvDeliveryPoint == null) continue;
  139. var taskInStation = Device.Where(p => p.CODE.StartsWith("G") && p.DEVICEGROUP.Any(d => d.MEMBER == rgvDeliveryPoint.Entity)).MinBy(p => p.CODE);
  140. //RGV是否有正在前往这个地址的任务
  141. var rgvList = Device.Where(v => v.Is(DF.BOPPRGV)).Select(v => v.Create<RGVDevice>());
  142. var rgvTaskCount = ProtocolProxy.YGWMS150Redis.Get("BoppRgvTaskCount").ToInt();
  143. if (rgvList.Count(v => (!v.Data2.SystemStatus.HasFlag(WCS.Entity.Protocol.RGV.RGVRunStatus.空闲) || !v.Data2.WorkMode.HasFlag(WCS.Entity.Protocol.RGV.RGVMode.自动))
  144. && v.Data2.TaskType_1 == WCS.Entity.Protocol.RGV.RGVTaskType.放货
  145. && v.Data2.DestPosition_1 == taskInStation?.CODE.Replace("G", "").ToShort())>rgvTaskCount) continue;
  146. tunnelInfos.Add(new TunnelInfo
  147. {
  148. Tunnel = item,
  149. taskIN = taskInStation, //找到放货点设备所在组
  150. SRM = Device.Where(p => p.IsSC()).FirstOrDefault(p => item.ROUTES.Any(d => d.NEXT.CODE == p.CODE)).Create<SRMDevice>()
  151. });
  152. }
  153. //筛选出优先级最高的可用巷道
  154. var tunnelInfo = tunnelInfos.Where(v => { try { return (v.SRM.Data3.SCAlarm == 0 && v.SRM.Data2.SRMMode == SCMode.远程) || v.SRM.Entity.CODE == "SRM1"; } catch { return false; } })
  155. .Where(v => !db.Default.Set<WCS_TASK>().Any(p => p.Priority > 0 && p.DEVICE == v.SRM.Entity.CODE && p.STATUS < TaskStatus.堆垛机完成)).MinBy(v => tunnelNo.IndexOf(v.Tunnel.CODE));
  156. if (tunnelInfo == null) throw new WarnException("无可用巷道");
  157. //开始变更任务信息
  158. foreach (var item in devise)
  159. {
  160. var dev = Device.Find(item.Station.Entity.CODE).Create<StationDevice>();
  161. var task = taskList.FirstOrDefault(p => p.ID == dev.Data2.Tasknum);
  162. if (task == null) throw new WarnException($"WCS无该任务{dev.Data2.Tasknum}--{dev.Entity.CODE}");
  163. task.DEVICE = tunnelInfo.SRM.Entity.CODE;
  164. task.TUNNEL = tunnelInfo.Tunnel.CODE;
  165. task.ADDRNEXT = tunnelInfo.taskIN.CODE;
  166. task.TaskGroupKey = res.WMSTaskGroupKey;
  167. task.ADDRTO = task.DEVICE;
  168. var msg = $"下达从G23移动至{dev.Data.Goodsend}的PLC指令。同时将任务分配至[{task.TUNNEL}]-[{task.DEVICE}]";
  169. msg += $"[{dev.Data.Tasknum}][G23][{dev.Data.Goodsend}][{tunnelInfo.SRM.Entity.CODE}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]";
  170. task.CreateStatusLog(db, msg, this.GetType());
  171. finishTaskList.Add(new FinishTaskList<int>(task.ID, item.Station));
  172. }
  173. db.Default.SaveChanges();
  174. });
  175. // 开始将任务信息写入到设备
  176. DB.Do(db =>
  177. {
  178. foreach (var finishTask in finishTaskList)
  179. {
  180. var task = db.Default.Set<WCS_TASK>().Find(finishTask.FinishCode);
  181. if (task == null) continue;
  182. finishTask.Station.Data.Tasknum = task.ID;
  183. finishTask.Station.Data.Goodsstart = stationDeviceGroup.Entity.CODE.Replace("G", "").ToShort();
  184. finishTask.Station.Data.Goodsend = task.ADDRNEXT.Replace("G", "").ToShort();
  185. finishTask.Station.Data.Goodsnum = finishTaskList.Count.ToShort();
  186. finishTask.Station.Data.CmdType = IstationCmdType.分配目标地址;
  187. finishTask.Station.Data.VoucherNo++;
  188. }
  189. });
  190. });
  191. }
  192. protected override bool SelectDevice(WCS_DEVICE dev)
  193. {
  194. return dev.CODE == "G23";
  195. }
  196. }
  197. /// <summary>
  198. /// 涂布入库旋转台二次分配巷道
  199. /// </summary>
  200. [WorkTitle(typeof(BOPPHandler), "BOPP入库旋转台二次分配巷道")]
  201. public class Bopp入库旋转台二次分配巷道 : Work<StationDeviceGroup>
  202. {
  203. protected override void Do(StationDeviceGroup obj)
  204. {
  205. obj.EX(stationDeviceGroup =>
  206. {
  207. var code = stationDeviceGroup.Entity.CODE;
  208. //两个设备都必须满足的条件
  209. if (stationDeviceGroup.Items.Any(v => v.Data.VoucherNo != v.Data2.VoucherNo)) throw new WarnException($"等待任务执行--凭证号不一致");
  210. if (stationDeviceGroup.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) throw new WarnException($"设备运行中");
  211. //成功分配巷道的任务的任务
  212. var finishTaskList = new List<FinishTaskList<int>>();
  213. //变更数据库信息
  214. DB.Do(db =>
  215. {
  216. var devise = stationDeviceGroup.GetAddressValid();
  217. if (!devise.Any()) return; //无可执行任务
  218. var taskList = devise.ValidTaskCheck(db);
  219. var res = WMS.GetTunnelList(taskList.Select(v => v.WMSTASK.ToString()).ToList(), code);
  220. if (string.IsNullOrEmpty(res.TunnelNum)) throw new WarnException($"WMS未返回巷道");
  221. var tunnelNo = res.TunnelNum.Split(',').Select(v => "TY" + v).ToList();
  222. var tunnels = Device.Where(v => tunnelNo.Contains(v.CODE)).ToList();
  223. var tunnelInfos = new List<TunnelInfo>();
  224. var setting = new JsonSerializerSettings();
  225. setting.ReferenceLoopHandling = ReferenceLoopHandling.Ignore;
  226. setting.PreserveReferencesHandling = PreserveReferencesHandling.Objects;
  227. code.infolog($"{res.WMSTaskGroupKey}第二次分配:WMS返回{JsonConvert.SerializeObject(tunnelNo, setting)}。");
  228. foreach (var item in tunnels)
  229. {
  230. //当前巷道的取货点
  231. var allIn = Device.Where(v => v.Is(DF.SRMBOPP取货))
  232. .Where(v => v.ROUTES.Any(p => p.NEXT.CODE == item.CODE)) //下一个点为当前巷道的取货点
  233. .Select(v => v.CODE)
  234. .ToList();
  235. code.infolog($"allIn:{JsonConvert.SerializeObject(allIn, setting)};item:{item.CODE}");
  236. //下一个目标地址包含取货点的设备,此时获得的数据是旋转台
  237. var turntable = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && allIn.Contains(p.NEXT.CODE)))
  238. .Where(v => stationDeviceGroup.Items.Any(p => p.Entity == v))// 筛选出包含在当前设备组的设备
  239. .Distinct()
  240. .FirstOrDefault();//去一次重
  241. if (turntable == null) continue;
  242. code.infolog($"turntable:{turntable.CODE};item:{item.CODE}");
  243. var dev = Device.Where(p => p.CODE.StartsWith("G") && p.DEVICEGROUP.Any(d => allIn.Contains(d.MEMBER.CODE))).MinBy(p => p.CODE);
  244. code.infolog($"dev:{dev.CODE};item:{item.CODE}");
  245. tunnelInfos.Add(new TunnelInfo
  246. {
  247. Tunnel = item,
  248. taskIN = dev, //找到放货点设备所在组
  249. SRM = Device.Where(p => p.IsSC()).FirstOrDefault(p => item.ROUTES.Any(d => d.NEXT.CODE == p.CODE)).Create<SRMDevice>()
  250. });
  251. }
  252. code.infolog($"tunnelInfo:{JsonConvert.SerializeObject(tunnelInfos.Select(v => new { taskIN = v.taskIN.CODE, Tunnel = v.Tunnel.CODE, SRM = v.SRM.Entity.CODE }), setting)};");
  253. //筛选出优先级最高的可用巷道
  254. var tunnelInfo = tunnelInfos.Where(v =>
  255. {
  256. try
  257. {
  258. code.infolog($"SCAlarm:{v.SRM.Data3.SCAlarm};SRMMode:{v.SRM.Data2.SRMMode};SRMStatus:{v.SRM.Data2.SRMStatus};CODE:{v.SRM.Entity.CODE}");
  259. return (v.SRM.Data3.SCAlarm == 0 && v.SRM.Data2.SRMMode == SCMode.远程 && v.SRM.Data2.SRMStatus == SCRunStatus.空闲)||v.SRM.Entity.CODE=="SRM1" || v.SRM.Entity.CODE == "SRM2";
  260. }
  261. catch { return false; }
  262. }).MinBy(v => tunnelNo.IndexOf(v.Tunnel.CODE));
  263. if (tunnelInfo == null) throw new WarnException("无可用巷道");
  264. code.infolog($"tunnelNo:{JsonConvert.SerializeObject(tunnelNo, setting)}。");
  265. code.infolog($"tunnelInfo:{JsonConvert.SerializeObject(new { taskIN = tunnelInfo.taskIN.CODE, Tunnel = tunnelInfo.Tunnel.CODE, SRM = tunnelInfo.SRM.Entity.CODE }, setting)};");
  266. code.infolog($"{res.WMSTaskGroupKey}第二次分配:WCS选择{tunnelInfo.Tunnel.CODE}。");
  267. //开始变更任务信息
  268. foreach (var item in devise)
  269. {
  270. var dev = Device.Find(item.Station.Entity.CODE).Create<StationDevice>();
  271. var task = taskList.FirstOrDefault(p => p.ID == dev.Data2.Tasknum);
  272. if (task == null) throw new WarnException($"WCS无该任务{dev.Data2.Tasknum}--{dev.Entity.CODE}");
  273. task.DEVICE = tunnelInfo.SRM.Entity.CODE;
  274. task.TUNNEL = tunnelInfo.Tunnel.CODE;
  275. task.ADDRNEXT = dev.Entity.GetPath(task.DEVICE).CODE;
  276. task.TaskGroupKey = res.WMSTaskGroupKey;
  277. task.ADDRTO = task.DEVICE;
  278. var msg = $"下达从{stationDeviceGroup.Entity.CODE}移动至{dev.Data.Goodsend}的PLC指令。同时将任务分配至[{task.TUNNEL}]-[{task.DEVICE}]";
  279. msg += $"[{dev.Data.Tasknum}][{stationDeviceGroup.Entity.CODE}][{dev.Data.Goodsend}][{tunnelInfo.SRM.Entity.CODE}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]";
  280. task.CreateStatusLog(db, msg, GetType());
  281. finishTaskList.Add(new FinishTaskList<int>(task.ID, item.Station));
  282. }
  283. db.Default.SaveChanges();
  284. });
  285. // 开始将任务信息写入到设备
  286. DB.Do(db =>
  287. {
  288. foreach (var finishTask in finishTaskList)
  289. {
  290. var task = db.Default.Set<WCS_TASK>().Find(finishTask.FinishCode);
  291. if (task == null) continue;
  292. finishTask.Station.Data.Tasknum = task.ID;
  293. finishTask.Station.Data.Goodsstart = stationDeviceGroup.Entity.CODE.Replace("G", "").ToShort();
  294. finishTask.Station.Data.Goodsend = finishTask.Station.Entity.GetPath(task.DEVICE).CODE.ToShort();
  295. finishTask.Station.Data.Goodsnum = finishTaskList.Count.ToShort();
  296. finishTask.Station.Data.CmdType = IstationCmdType.分配目标地址;
  297. finishTask.Station.Data.VoucherNo++;
  298. code.infolog($"{task.TaskGroupKey}第二次分配:WCS目标地址{finishTask.Station.Data.Goodsend}。");
  299. }
  300. });
  301. });
  302. }
  303. protected override bool SelectDevice(WCS_DEVICE dev)
  304. {
  305. return _devCodes.Contains(dev.CODE);
  306. }
  307. private readonly List<string> _devCodes = new() { "G1190", "G1199", "G1208", "G1217", "G1225" };
  308. }
  309. }