using DBHelper; using Microsoft.EntityFrameworkCore; using System; using System.Collections.Generic; using System.Linq; using WCS.Core; using WCS.Entity; using WCS.Entity.Protocol; using WCS.Entity.Protocol.SRM; using WCS.Service.Extensions; using WCS.Service.Handlers; using WCS.Service.Helpers; using WCS.Service.Log; namespace WCS.Service.Works.Station { /// /// 涂布入库AGV交互 /// [WorkTitle(typeof(CoatingHandler), "涂布入库AGV交互")] public class 涂布入库AGV交互 : Work { protected override void Do(StationDeviceGroup obj) { obj.EX(obj => { var station = obj.Entity.CODE; #region 处理新增AGV任务 DB.Do(db => { //找到所有的AGV任务 var agvTasks = db.Default.Set().Where(v => v.TaskType == AGVTaskType.入库) .Where(v => v.Status < AGVTaskStatus.完成).ToArray(); foreach (var agvtask in agvTasks) { var position = agvtask.Position; if (!ProtocolProxy.AllDatas.ContainsKey(position)) ProtocolProxy.AllDatas[position] = new ProdLineData(); var pld = ProtocolProxy.AllDatas[position] as ProdLineData; pld.Frame = LogicHandler.Frame; pld.Code = position; pld.TaskList.Add(agvtask); if (agvtask.Status == AGVTaskStatus.新建) { if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.自动))) continue; //TODO:暂时不管控产线任务数 var qty = db.Default.Set().Where(v => v.TaskType == AGVTaskType.入库 && v.Status > AGVTaskStatus.新建 && v.Status < AGVTaskStatus.完成); if (qty.Count() >= 10) //同时最多只能有10个任务被确认 { throw new Exception($"{obj.Entity.CODE}正在执行的入库任务数量已达{qty},暂停入库"); } if (qty.Count(v => v.Station == obj.Entity.CODE) > qty.Count(v => v.Station != obj.Entity.CODE)) continue; agvtask.Station = obj.Entity.CODE; agvtask.Status = AGVTaskStatus.确认; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); } else if (agvtask.Status == AGVTaskStatus.确认 && agvtask.Status > agvtask.AGVStatus) { //TODO:暂时直接执行,不再管控,后续如有需求,再行启用 //if (agvtask.Station != obj.Entity.CODE) continue; //if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.高位))) continue; //if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.自动))) continue; //if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.光电状态))) continue; //if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) continue; //if (obj.Items.Any(v => v.Data2.Tasknum > 10000)) continue; //暂时管控同一时间被执行的任务数为1 //if (db.Default.Set().Count(v => v.Status == AGVTaskStatus.执行 && v.Station == obj.Entity.CODE && v.ID != agvtask.ID) >= 2) continue; agvtask.Status = AGVTaskStatus.执行; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); } else if (agvtask.Status < agvtask.AGVStatus) { if (agvtask.Station != obj.Entity.CODE) continue; if (agvtask.AGVStatus == AGVTaskStatus.请求_允许) { if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.高位))) continue; if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.自动))) continue; if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.光电状态))) continue; if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) continue; if (obj.Items.Any(v => v.Data2.Tasknum > 10000)) continue; if (db.Default.Set().Any(v => v.Station == agvtask.Station && v.Status == agvtask.AGVStatus && v.ID != agvtask.ID)) continue; agvtask.Status = agvtask.AGVStatus; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); } else if (agvtask.AGVStatus == AGVTaskStatus.取放完成) { if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.AGV放货完成信号))) throw new WarnException("顶升下降信号未清除"); if (!obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.光电状态))) throw new WarnException("放货完成设备无光电"); agvtask.Status = agvtask.AGVStatus; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); foreach (var dev in obj.Items) { if (dev.Data2.Status.HasFlag(IstationStatus.光电状态)) { dev.Data.Goodsnum = (short)agvtask.Goodsnum; dev.Data.Istation521Status = IstationStatus.AGV放货完成信号; } } } else if (Ltc.Do(agvtask, v => v.AGVStatus == AGVTaskStatus.完成)) { //if (agvtask.Status != AGVTaskStatus.取放完成) throw new WarnException("RGV未上报取放完成状态,不允许跳状态"); agvtask.Status = agvtask.AGVStatus; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); var devs = Device.Find(agvtask.Station).Create(); foreach (var dev in devs.Items) { dev.Data.Goodscode = agvtask.ID; } } else if (Ltc.Do(agvtask, v => v.AGVStatus == AGVTaskStatus.取消)) { agvtask.Status = agvtask.AGVStatus; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); } } } }); #endregion 处理新增AGV任务 }); } protected override bool SelectDevice(WCS_DEVICE dev) { //return dev.CODE == "G1386"; return dev.CODE == "G1394" || dev.CODE == "G1386"; } } /// /// 涂布扫码入库 /// [WorkTitle(typeof(CoatingHandler), "涂布入库")] public class 涂布扫码入库 : Work { protected override void Do(StationDeviceGroup obj) { var now = DateTime.Now; obj.EX(obj => { //设备组无论单卷还是双卷都必须满足的条件 if (obj.Items.Any(v => v.Data.VoucherNo != v.Data2.VoucherNo)) throw new WarnException($"等待任务执行--凭证号不一致"); if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) throw new WarnException($"设备运行中"); if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.低位))) throw new DoException("不在低位"); //成功创建的任务 var finishTaskList = new List>(); //创建对应的任务 DB.Do(db => { var devs = obj.GetBcrValid(); devs.Valid(); var infos = devs.GetWMSInTask(); var agvTask = db.Default.Set().Where(v => v.ID == devs[0].Station.Data.Goodscode).FirstOrDefault() ?? throw new WarnException("无完成AGV任务"); if (agvTask.Status != AGVTaskStatus.完成扫码) { agvTask.Status = AGVTaskStatus.完成扫码; agvTask.UpdateTime = DateTime.Now; } foreach (var item in devs) { var dev = item.Station; var next = dev.Entity.GetPath("SRM"); var info = infos.FirstOrDefault(v => item.FinishCode.Contains(v.ContainerCode)); if (db.Default.Set().AsNoTracking().Any(v => v.BARCODE == info.ContainerCode && v.STATUS < TaskStatus.已完成 && v.TYPE == TaskType.入库)) throw new WarnException($"生产条码{info.ContainerCode}存在未完成任务,请检查是否为标签卡重复使用"); var task = new WCS_TASK(); task.BARCODE = info.ContainerCode; task.TYPE = TaskType.入库; task.STATUS = TaskStatus.执行中; task.ADDRFROM = dev.Entity.CODE; task.ADDRTO = info.EndPostion; task.STARTTIME = DateTime.Now; task.UPDATEUSER = "WCS"; task.UPDATETIME = DateTime.Now; task.WMSTASK = int.Parse(info.WMSTaskNum); task.TaskGroupKey = info.TaskGroupKey; task.ADDRNEXT = next.CODE; task.HEIGHT = dev.Data2.GoodsSize; task.AgvTask = agvTask.ID; db.Default.Set().Add(task); finishTaskList.Add(new FinishTaskList { FinishCode = task.WMSTASK, Station = item.Station }); var msg = $"下达从{dev.Entity.CODE}移动至{next}的PLC指令。"; msg += $"[{dev.Data.Tasknum}][{dev.Data.Goodsstart}][{dev.Data.Goodsend}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]"; task.CreateStatusLog(db, msg, this.GetType()); } //两个任务一起创建 db.Default.SaveChanges(); }); //检查对应的任务是否已创建成功 DB.Do(db => { foreach (var finishTask in finishTaskList) { var task = db.Default.Set().FirstOrDefault(v => v.WMSTASK == finishTask.FinishCode); if (task == null) continue; finishTask.Station.Data.Tasknum = task.ID; finishTask.Station.Data.Goodsstart = task.ADDRFROM.ToShort(); finishTask.Station.Data.Goodsend = task.ADDRNEXT.ToShort(); finishTask.Station.Data.Goodsnum = (short)finishTaskList.Count; finishTask.Station.Data.CmdType = IstationCmdType.扫码入库; finishTask.Station.Data.VoucherNo++; } InfoLog.INFO_TIMING($"{obj.Entity.CODE}--扫码入库,耗时{(DateTime.Now - now).TotalMilliseconds}"); }); }); } protected override bool SelectDevice(WCS_DEVICE dev) { return dev.CODE == "G1386" || dev.CODE == "G1394"; //return dev.CODE == "1386" || dev.CODE == "1387" || dev.CODE == "1394" || dev.CODE == "1395"; } } /// /// 涂布入库分配巷道 /// [WorkTitle(typeof(CoatingHandler), "涂布入库分配巷道")] public class 涂布入库分配巷道 : Work { protected override void Do(StationDeviceGroup obj) { obj.EX(obj => { var code = obj.Entity.CODE; //两个设备都必须满足的条件 if (obj.Items.Any(v => v.Data.VoucherNo != v.Data2.VoucherNo)) return; if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) return; //成功分配巷道的任务的任务 var finishTaskList = new List>(); //变更数据库信息 DB.Do(db => { var devs = obj.Items.Where(v => v.Data2.Status.HasFlag(IstationStatus.光电状态) && v.Data2.Request == IstationRequest.请求分配目标地址) .Where(v => v.Data2.Tasknum > 10000 && v.Data2.Goodsend != 0); if (!devs.Any()) return; //无可执行任务 var taskIds = devs.Select(dev => dev.Data2.Tasknum).ToList(); var taskList = db.Default.Set().Where(v => taskIds.Contains(v.ID)).ToList(); taskList.ValidTaskCheck(devs.Count(), db); var res = WMS.GetTunnelList(taskList.Select(v => v.WMSTASK.ToString()).ToList(), code); if (string.IsNullOrEmpty(res.TunnelNum)) throw new WarnException($"WMS未返回巷道"); var tunnelNo = res.TunnelNum.Split(',').Select(v => "TY" + v).ToList(); var tunnels = Device.Where(v => tunnelNo.Contains(v.CODE)).ToList(); List tunnelInfos = new List(); foreach (var item in tunnels) { //当前巷道的取货点 var allIn = Device.Where(v => v.Is(DF.SRM涂布取货)) //二楼所有取货点 .Where(v => v.ROUTES.Any(p => p.NEXT == item)) //下一个点为当前巷道的取货点 .Select(v => v.CODE) .ToList(); //下一个目标地址包含取货点的设备,此时获得的数据是旋转台 var turntable = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && allIn.Contains(p.NEXT.CODE))).Select(v => v.CODE); //获得RGV的交货点 var rgvDeliveryPoint = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && turntable.Contains(p.NEXT.CODE))) .Select(v => v.Create()) //取所有可以到达取货点设备的信息 .Where(v => !v.Data3.Status.HasFlag(StationStatus.运行状态位) && !v.Data2.Status.HasFlag(IstationStatus.光电状态) && v.Data2.Tasknum < 10000)//筛选出空闲的路径点,此处因输送机都是一个动力,因此可以先找路径点再找设备组 .Distinct() .FirstOrDefault();//去一次重 if (rgvDeliveryPoint == null) continue; var taskInStation = Device.Where(p => p.CODE.StartsWith("G") && p.DEVICEGROUP.Any(d => d.MEMBER == rgvDeliveryPoint.Entity)).OrderBy(p => p.CODE).FirstOrDefault(); //RGV是否有正在前往这个地址的任务 var rgvList = Device.Where(v => v.Is(DF.涂布RGV)).Select(v => v.Create()); if (rgvList.Any(v => !v.Data2.SystemStatus.HasFlag(WCS.Entity.Protocol.RGV.RGVRunStatus.空闲) && !v.Data2.WorkMode.HasFlag(WCS.Entity.Protocol.RGV.RGVMode.自动) && v.Data2.TaskType_1 == WCS.Entity.Protocol.RGV.RGVTaskType.放货 && v.Data2.DestPosition_1 == taskInStation.CODE.Replace("G", "").ToShort())) continue; tunnelInfos.Add(new TunnelInfo { Tunnel = item, taskIN = taskInStation, //找到放货点设备所在组 SRM = Device.Where(p => p.IsSC()).FirstOrDefault(p => item.ROUTES.Any(d => d.NEXT.CODE == p.CODE)).Create() }); } //筛选出优先级最高的可用巷道 var tunnelInfo = tunnelInfos.Where(v => { try { return v.SRM.Data3.SCAlarm == 0 && v.SRM.Data2.SRMMode == SCMode.远程 && v.SRM.Data2.SRMStatus == SCRunStatus.空闲; } catch { return false; } }) .Where(v => !db.Default.Set().Any(p => p.Priority > 0 && p.DEVICE == v.SRM.Entity.CODE && p.STATUS < TaskStatus.堆垛机完成)) .OrderBy(v => tunnelNo.IndexOf(v.Tunnel.CODE)).FirstOrDefault(); if (tunnelInfo == null) throw new WarnException("无可用巷道"); //开始变更任务信息 foreach (var item in devs) { var dev = Device.Find(item.Entity.CODE).Create(); var task = taskList.FirstOrDefault(p => p.ID == dev.Data2.Tasknum); if (task == null) throw new WarnException($"WCS无该任务{dev.Data2.Tasknum}--{dev.Entity.CODE}"); task.DEVICE = tunnelInfo.SRM.Entity.CODE; task.TUNNEL = tunnelInfo.Tunnel.CODE; task.ADDRNEXT = tunnelInfo.taskIN.CODE; task.TaskGroupKey = res.WMSTaskGroupKey; task.ADDRTO = task.DEVICE; var msg = $"下达从{obj.Entity.CODE}移动至{dev.Data.Goodsend}的PLC指令。同时将任务分配至[{ task.TUNNEL }]-[{task.DEVICE}]"; msg += $"[{dev.Data.Tasknum}][{obj.Entity.CODE}][{dev.Data.Goodsend}][{tunnelInfo.SRM.Entity.CODE}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]"; task.CreateStatusLog(db, msg, this.GetType()); finishTaskList.Add(new Tuple(task.ID, item.Entity.Create())); } db.Default.SaveChanges(); }); // 开始将任务信息写入到设备 DB.Do(db => { foreach (var finishTask in finishTaskList) { var task = db.Default.Set().Find(finishTask.Item1); if (task == null) continue; finishTask.Item2.Data.Tasknum = task.ID; finishTask.Item2.Data.Goodsstart = obj.Entity.CODE.Replace("G", "").ToShort(); finishTask.Item2.Data.Goodsend = task.ADDRNEXT.Replace("G", "").ToShort(); finishTask.Item2.Data.Goodsnum = (short)finishTaskList.Count; finishTask.Item2.Data.CmdType = IstationCmdType.分配目标地址; finishTask.Item2.Data.VoucherNo++; } }); }); } protected override bool SelectDevice(WCS_DEVICE dev) { return dev.CODE == "G2" || dev.CODE == "G3"; } } /// /// 涂布入库旋转台二次分配巷道 /// [WorkTitle(typeof(CoatingHandler), "涂布入库旋转台二次分配巷道")] public class 涂布入库旋转台二次分配巷道 : Work { protected override void Do(StationDeviceGroup obj) { obj.EX(obj => { var code = obj.Entity.CODE; //两个设备都必须满足的条件 if (obj.Items.Any(v => v.Data.VoucherNo != v.Data2.VoucherNo)) return; if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) return; //成功分配巷道的任务的任务 var finishTaskList = new List>(); //变更数据库信息 DB.Do(db => { var devs = obj.Items.Where(v => v.Data2.Status.HasFlag(IstationStatus.光电状态) && v.Data2.Request == IstationRequest.请求分配目标地址) .Where(v => v.Data2.Tasknum > 10000); if (!devs.Any()) return; //无可执行任务 var taskIds = devs.Select(dev => dev.Data2.Tasknum).ToList(); var taskList = db.Default.Set().Where(v => taskIds.Contains(v.ID)).ToList(); taskList.ValidTaskCheck(devs.Count(), db); var res = WMS.GetTunnelList(taskList.Select(v => v.WMSTASK.ToString()).ToList(), code); if (string.IsNullOrEmpty(res.TunnelNum)) throw new WarnException($"WMS未返回巷道"); var tunnelNo = res.TunnelNum.Split(',').Select(v => "TY" + v).ToList(); var tunnels = Device.Where(v => tunnelNo.Contains(v.CODE)).ToList(); List tunnelInfos = new List(); foreach (var item in tunnels) { //当前巷道的取货点 var allIn = Device.Where(v => v.Is(DF.SRM涂布取货)) //一楼所有取货点 .Where(v => v.ROUTES.Any(p => p.NEXT == item)) //下一个点为当前巷道的取货点 .Select(v => v.CODE) .ToList(); //下一个目标地址包含取货点的设备,此时获得的数据是旋转台 var turntable = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && allIn.Contains(p.NEXT.CODE))) .Where(v => obj.Items.Any(p => p.Entity == v))// 筛选出包含在当前设备组的设备 .Distinct() .FirstOrDefault();//去一次重 if (turntable == null) continue; var dev = Device.Where(p => p.CODE.StartsWith("G") && p.DEVICEGROUP.Any(d => d.MEMBER == turntable)).OrderBy(p => p.CODE).FirstOrDefault(); tunnelInfos.Add(new TunnelInfo { Tunnel = item, taskIN = dev, //找到放货点设备所在组 SRM = Device.Where(p => p.IsSC()).FirstOrDefault(p => item.ROUTES.Any(d => d.NEXT.CODE == p.CODE)).Create() }); } //筛选出优先级最高的可用巷道 var tunnelInfo = tunnelInfos.Where(v => { try { return v.SRM.Data3.SCAlarm == 0 && v.SRM.Data2.SRMMode == SCMode.远程 && v.SRM.Data2.SRMStatus == SCRunStatus.空闲; } catch { return false; } }) .OrderBy(v => tunnelNo.IndexOf(v.Tunnel.CODE)).FirstOrDefault(); if (tunnelInfo == null) throw new WarnException("无可用巷道"); //开始变更任务信息 foreach (var item in devs) { var dev = Device.Find(item.Entity.CODE).Create(); var task = taskList.FirstOrDefault(p => p.ID == dev.Data2.Tasknum); if (task == null) throw new WarnException($"WCS无该任务{dev.Data2.Tasknum}--{dev.Entity.CODE}"); task.DEVICE = tunnelInfo.SRM.Entity.CODE; task.TUNNEL = tunnelInfo.Tunnel.CODE; task.ADDRNEXT = tunnelInfo.taskIN.CODE; task.TaskGroupKey = res.WMSTaskGroupKey; task.ADDRTO = task.DEVICE; var msg = $"下达从{obj.Entity.CODE}移动至{dev.Data.Goodsend}的PLC指令。同时将任务分配至[{ task.TUNNEL }]-[{task.DEVICE}]"; msg += $"[{dev.Data.Tasknum}][{obj.Entity.CODE}][{dev.Data.Goodsend}][{tunnelInfo.SRM.Entity.CODE}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]"; task.CreateStatusLog(db, msg, this.GetType()); finishTaskList.Add(new Tuple(task.ID, item.Entity.Create())); } db.Default.SaveChanges(); }); // 开始将任务信息写入到设备 DB.Do(db => { foreach (var finishTask in finishTaskList) { var task = db.Default.Set().Find(finishTask.Item1); if (task == null) continue; finishTask.Item2.Data.Tasknum = task.ID; finishTask.Item2.Data.Goodsstart = obj.Entity.CODE.Replace("G", "").ToShort(); finishTask.Item2.Data.Goodsend = finishTask.Item2.Entity.GetPath(task.DEVICE).CODE.ToShort(); finishTask.Item2.Data.Goodsnum = (short)finishTaskList.Count; finishTask.Item2.Data.CmdType = IstationCmdType.分配目标地址; finishTask.Item2.Data.VoucherNo++; } }); }); } protected override bool SelectDevice(WCS_DEVICE dev) { return devCodes.Contains(dev.CODE); } private List devCodes = new List() { "G1404", "G1413", "G1420", "G1429", }; } }