using DBHelper; using System; using System.Collections.Generic; using System.Linq; using WCS.Core; using WCS.Entity; using WCS.Entity.Protocol; using WCS.Entity.Protocol.SRM; using WCS.Service.Extensions; using WCS.Service.Handlers; namespace WCS.Service.Works.Station { /// /// 涂布入库AGV交互 /// [WorkTitle(typeof(CoatingHandler), "涂布入库AGV交互")] public class 涂布入库AGV交互 : Work { protected override void Do(StationDeviceGroup obj) { obj.EX(obj => { var station = obj.Entity.CODE; #region 处理新增AGV任务 DB.Do(db => { //找到所有的AGV任务 var agvTasks = db.Default.Set().Where(v => v.TaskType == AGVTaskType.入库) .Where(v => v.Status < AGVTaskStatus.完成).ToArray(); foreach (var agvtask in agvTasks) { var position = agvtask.Position; if (!ProtocolProxy.AllDatas.ContainsKey(position)) ProtocolProxy.AllDatas[position] = new ProdLineData(); var pld = ProtocolProxy.AllDatas[position] as ProdLineData; pld.Frame = LogicHandler.Frame; pld.Code = position; pld.TaskList.Add(agvtask); if (agvtask.Status == AGVTaskStatus.新建) { var qty = db.Default.Set().Where(v => v.TaskType == AGVTaskType.入库 && v.Status > AGVTaskStatus.新建 && v.Status < AGVTaskStatus.完成) .Where(v => v.Position == agvtask.Position).Count(); if (qty >= 2) { throw new Exception($"{agvtask.Position}正在执行的入库任务数量已达{qty},暂停入库"); } //暂时管控同一时间被确认的任务数为1 if (db.Default.Set().Any(v => v.Status == AGVTaskStatus.确认 && v.Station == obj.Entity.CODE)) continue; agvtask.Station = obj.Entity.CODE; agvtask.Status = AGVTaskStatus.确认; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); } else if (agvtask.Status == AGVTaskStatus.确认 && agvtask.Status > agvtask.AGVStatus) { if (agvtask.Station != obj.Entity.CODE) continue; if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.高位))) continue; if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.自动))) continue; if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.光电状态))) continue; if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) continue; if (obj.Items.Any(v => v.Data2.Tasknum > 10000)) continue; //暂时管控同一时间被执行的任务数为1 if (db.Default.Set().Count(v => v.Status == AGVTaskStatus.执行 && v.Station == obj.Entity.CODE && v.ID != agvtask.ID) >= 2) continue; agvtask.Status = AGVTaskStatus.执行; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); } else if (agvtask.Status < agvtask.AGVStatus) { if (agvtask.AGVStatus == AGVTaskStatus.请求_允许) { if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.高位))) continue; if (obj.Items.Any(v => !v.Data3.Status.HasFlag(StationStatus.自动))) continue; if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.光电状态))) continue; if (obj.Items.Any(v => v.Data3.Status.HasFlag(StationStatus.运行状态位))) continue; if (obj.Items.Any(v => v.Data2.Tasknum > 10000)) continue; if (db.Default.Set().Any(v => v.Station == agvtask.Station && v.Status == agvtask.AGVStatus && v.ID != agvtask.ID)) continue; agvtask.Status = agvtask.AGVStatus; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); } else if (agvtask.AGVStatus == AGVTaskStatus.取放完成) { if (obj.Items.Any(v => v.Data2.Status.HasFlag(IstationStatus.AGV放货完成信号))) throw new WarnException("顶升下降信号未清除"); if (obj.Items.Any(v => !v.Data2.Status.HasFlag(IstationStatus.光电状态))) throw new WarnException("AGV放货完成后输送线无光电信号"); agvtask.Status = agvtask.AGVStatus; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); foreach (var dev in obj.Items) { dev.Data.Istation521Status = IstationStatus.AGV放货完成信号; } } else if (Ltc.Do(agvtask, v => v.AGVStatus == AGVTaskStatus.完成)) { agvtask.Status = agvtask.AGVStatus; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); var devs = Device.Find(agvtask.Station).Create(); foreach (var dev in devs.Items) { dev.Data.Goodscode = agvtask.ID; dev.Data.GoodsSize = (short)agvtask.Goodsnum; } } else if (Ltc.Do(agvtask, v => v.AGVStatus == AGVTaskStatus.取消)) { agvtask.Status = agvtask.AGVStatus; agvtask.UpdateTime = DateTime.Now; db.Default.SaveChanges(); } } } }); #endregion 处理新增AGV任务 }); } protected override bool SelectDevice(WCS_DEVICE dev) { //return dev.CODE == "G1386"; return dev.CODE == "G1394" || dev.CODE == "G1386"; } } /// /// 涂布扫码入库 /// [WorkTitle(typeof(CoatingHandler), "涂布入库")] public class 涂布扫码入库 : DeviceWork { protected override void Do(StationDevice obj) { obj.EX(dev => { var code = dev.Entity.CODE; if (dev.Data.VoucherNo != dev.Data2.VoucherNo) throw new WarnException($"等待任务[{dev.Data2.Tasknum}]执行--凭证号不一致[{dev.Data.VoucherNo}][{dev.Data2.VoucherNo}]"); if (!dev.Data2.Status.HasFlag(IstationStatus.光电状态)) throw new DoException("无光电"); if (dev.Data3.Status.HasFlag(StationStatus.运行状态位)) throw new DoException("设备运行中"); if (!dev.Data3.Status.HasFlag(StationStatus.低位)) throw new DoException("不在低位"); if (dev.Data2.Request != IstationRequest.扫码入库) throw new WarnException("有光电无请求"); if (dev.Data2.Tasknum > 10000) throw new WarnException("有光电有请求,但已生产任务"); var bcr = dev.Entity.BCR(); var barcode = bcr.Content.Trim('\r'); if (barcode == "") throw new WarnException("扫码失败"); var info = WMS.I_WCS_GetInTask(barcode, dev.Entity.CODE); var next = dev.Entity.GetPath("SRM"); var station = Device.Where(v => v.DEVICEGROUP.Any(p => p.MEMBER.CODE == dev.Entity.CODE)).FirstOrDefault().Create(); DB.Do(db => { var agvTask = db.Default.Set().Where(v => v.ID == dev.Data.Goodscode).FirstOrDefault() ?? throw new WarnException("无完成AGV任务"); if (agvTask.Status != AGVTaskStatus.完成扫码) { agvTask.Status = AGVTaskStatus.完成扫码; agvTask.UpdateTime = DateTime.Now; } var task = new WCS_TASK(); task.BARCODE = info.ContainerCode; task.TYPE = TaskType.入库; task.STATUS = TaskStatus.执行中; task.ADDRFROM = dev.Entity.CODE; task.ADDRTO = info.EndPostion; task.STARTTIME = DateTime.Now; task.UPDATEUSER = "WCS"; task.UPDATETIME = DateTime.Now; task.WMSTASK = int.Parse(info.WMSTaskNum); task.TaskGroupKey = info.TaskGroupKey; task.ADDRNEXT = next.CODE; task.HEIGHT = dev.Data2.GoodsSize; task.AgvTask = agvTask.ID; db.Default.Set().Add(task); db.Default.SaveChanges(); dev.Data.Tasknum = task.ID; dev.Data.Goodsstart = task.ADDRFROM.ToShort(); dev.Data.Goodsend = task.ADDRNEXT.ToShort(); //dev.Data.Goodsnum = (short)agvTask.Goodsnum; dev.Data.CmdType = IstationCmdType.扫码入库; dev.Data.VoucherNo++; var msg = $"下达从{dev.Entity.CODE}移动至{next}的PLC指令。"; msg += $"[{dev.Data.Tasknum}][{dev.Data.Goodsstart}][{dev.Data.Goodsend}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]"; task.CreateStatusLog(db, msg, this.GetType()); }); }); } protected override bool SelectDevice(WCS_DEVICE dev) { return dev.CODE == "1386" || dev.CODE == "1387" || dev.CODE == "1394" || dev.CODE == "1395"; } } /// /// 涂布入库分配巷道 /// [WorkTitle(typeof(CoatingHandler), "涂布入库分配巷道")] public class 涂布入库分配巷道 : Work { protected override void Do(StationDeviceGroup obj) { obj.EX(obj => { var code = obj.Entity.CODE; //当前组有一个运行的设备就停止执行 foreach (var item in obj.Items) { var dev = Device.Find(item.Entity.CODE).Create(); if (!dev.Data2.Status.HasFlag(IstationStatus.光电状态)) throw new DoException("无光电"); if (dev.Data.VoucherNo != dev.Data2.VoucherNo) throw new WarnException($"等待任务[{dev.Data2.Tasknum}]执行--凭证号不一致[{dev.Data.VoucherNo}][{dev.Data2.VoucherNo}]"); if (dev.Data3.Status.HasFlag(StationStatus.运行状态位)) throw new WarnException("设备运行中"); if (dev.Data2.Tasknum > 10000 && dev.Data2.Request != IstationRequest.请求分配目标地址) throw new WarnException("有任务无请求"); } //获取需要进行巷道分配的设备 var devs = obj.TaskedDeviceGetNextAddress() ?? throw new WarnException("无可用任务"); DB.Do(db => { var taskIds = devs.Select(p => p.Data2.Tasknum); var tasks = db.Default.Set().Where(p => taskIds.Any(v => v == p.ID)).ToList(); var res = WMS.GetTunnelList(tasks.Select(v => v.WMSTASK.ToString()).ToList(), code); if (string.IsNullOrEmpty(res.TunnelNum)) throw new WarnException($"WMS未返回巷道"); var tunnelNo = res.TunnelNum.Split(',').Select(v => "TY" + v).ToList(); var tunnels = Device.Where(v => tunnelNo.Contains(v.CODE)).ToList(); List tunnelInfos = new List(); foreach (var item in tunnels) { //当前巷道的取货点 var allIn = Device.Where(v => v.Is(DF.SRM涂布取货)) //一楼所有取货点 .Where(v => v.ROUTES.Any(p => p.NEXT == item)) //下一个点为当前巷道的取货点 .Select(v => v.CODE) .ToList(); //下一个目标地址包含取货点的设备,此时获得的数据是旋转台 var turntable = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && allIn.Contains(p.NEXT.CODE))).Select(v => v.CODE); //获得RGV的交货点 var rgvDeliveryPoint = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && turntable.Contains(p.NEXT.CODE))) .Select(v => v.Create()) //取所有可以到达取货点设备的信息 .Where(v => !v.Data3.Status.HasFlag(StationStatus.运行状态位) && !v.Data2.Status.HasFlag(IstationStatus.光电状态) && v.Data2.Tasknum < 10000)//筛选出空闲的路径点,此处因输送机都是一个动力,因此可以先找路径点再找设备组 .Distinct() .FirstOrDefault();//去一次重 if (rgvDeliveryPoint == null) continue; var taskInStation = Device.Where(p => p.CODE.StartsWith("G") && p.DEVICEGROUP.Any(d => d.MEMBER == rgvDeliveryPoint.Entity)).OrderBy(p => p.CODE).FirstOrDefault(); var rgvList = Device.Where(v => v.Is(DF.涂布RGV)).Select(v => v.Create()); if (rgvList.Any(v => !v.Data2.SystemStatus.HasFlag(WCS.Entity.Protocol.RGV.RGVRunStatus.空闲) && !v.Data2.WorkMode.HasFlag(WCS.Entity.Protocol.RGV.RGVMode.自动) && v.Data2.TaskType_1 == WCS.Entity.Protocol.RGV.RGVTaskType.放货 && v.Data2.DestPosition_1 == taskInStation.CODE.Replace("G", "").ToShort())) continue; tunnelInfos.Add(new TunnelInfo { Tunnel = item, taskIN = taskInStation, //找到放货点设备所在组 SRM = Device.Where(p => p.IsSC()).FirstOrDefault(p => item.ROUTES.Any(d => d.NEXT.CODE == p.CODE)).Create() }); } //筛选出优先级最高的可用巷道 var tunnelInfo = tunnelInfos.Where(v => { try { return v.SRM.Data3.SCAlarm == 0 && v.SRM.Data2.SRMMode == SCMode.远程 && v.SRM.Data2.SRMStatus == SCRunStatus.空闲; } catch { return false; } }) .Where(v => !db.Default.Set().Any(p => p.Priority > 0 && p.DEVICE == v.SRM.Entity.CODE && p.STATUS < TaskStatus.堆垛机完成)) .OrderBy(v => tunnelNo.IndexOf(v.Tunnel.CODE)).FirstOrDefault(); if (tunnelInfo == null) throw new WarnException("无可用巷道"); //开始向设备中写入任务信息 foreach (var item in devs) { var dev = Device.Find(item.Entity.CODE).Create(); var task = tasks.FirstOrDefault(p => p.ID == dev.Data2.Tasknum); task.DEVICE = tunnelInfo.SRM.Entity.CODE; task.TUNNEL = tunnelInfo.Tunnel.CODE; task.ADDRNEXT = tunnelInfo.taskIN.CODE; task.TaskGroupKey = res.WMSTaskGroupKey; task.ADDRTO = task.DEVICE; db.Default.SaveChanges(); var msg = $"下达从{obj.Entity.CODE}移动至{dev.Data.Goodsend}的PLC指令。同时将任务分配至[{ task.TUNNEL }]-[{task.DEVICE}]"; msg += $"[{dev.Data.Tasknum}][{obj.Entity.CODE}][{dev.Data.Goodsend}][{tunnelInfo.SRM.Entity.CODE}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]"; task.CreateStatusLog(db, msg, this.GetType()); dev.Data.Tasknum = task.ID; dev.Data.Goodsstart = obj.Entity.CODE.Replace("G", "").ToShort(); dev.Data.Goodsend = tunnelInfo.taskIN.CODE.Replace("G", "").ToShort(); dev.Data.Goodsnum = (short)devs.Count(); dev.Data.CmdType = IstationCmdType.分配目标地址; dev.Data.VoucherNo++; } }); }); } protected override bool SelectDevice(WCS_DEVICE dev) { return dev.CODE == "G2" || dev.CODE == "G3"; } } /// /// 涂布入库旋转台二次分配巷道 /// [WorkTitle(typeof(CoatingHandler), "涂布入库旋转台二次分配巷道")] public class 涂布入库旋转台二次分配巷道 : Work { protected override void Do(StationDeviceGroup obj) { obj.EX(obj => { var code = obj.Entity.CODE; //当前组有一个运行的设备就停止执行 foreach (var item in obj.Items) { var dev = Device.Find(item.Entity.CODE).Create(); if (!dev.Data2.Status.HasFlag(IstationStatus.光电状态)) throw new DoException("无光电"); if (dev.Data.VoucherNo != dev.Data2.VoucherNo) throw new WarnException($"等待任务[{dev.Data2.Tasknum}]执行--凭证号不一致[{dev.Data.VoucherNo}][{dev.Data2.VoucherNo}]"); if (dev.Data3.Status.HasFlag(StationStatus.运行状态位)) throw new WarnException("设备运行中"); if (dev.Data2.Tasknum > 10000 && dev.Data2.Request != IstationRequest.请求分配目标地址) throw new WarnException("有任务无请求"); } //获取需要进行巷道分配的设备 var devs = obj.Items.Where(v => v.Data2.Status.HasFlag(IstationStatus.光电状态) && v.Data2.Tasknum > 10000).ToList(); if (devs.Count == 0) throw new WarnException("无可用任务"); DB.Do(db => { var taskIds = devs.Select(p => p.Data2.Tasknum); var tasks = db.Default.Set().Where(p => taskIds.Any(v => v == p.ID)).ToList(); var res = WMS.GetTunnelList(tasks.Select(v => v.WMSTASK.ToString()).ToList(), code); if (string.IsNullOrEmpty(res.TunnelNum)) throw new WarnException($"WMS未返回巷道"); var tunnelNo = res.TunnelNum.Split(',').Select(v => "TY" + v).ToList(); var tunnels = Device.Where(v => tunnelNo.Contains(v.CODE)).ToList(); List tunnelInfos = new List(); foreach (var item in tunnels) { //当前巷道的取货点 var allIn = Device.Where(v => v.Is(DF.SRM涂布取货)) //一楼所有取货点 .Where(v => v.ROUTES.Any(p => p.NEXT == item)) //下一个点为当前巷道的取货点 .Select(v => v.CODE) .ToList(); //下一个目标地址包含取货点的设备,此时获得的数据是旋转台 var turntable = Device.Where(v => v.IsConv() && v.ROUTES.Any(p => p.NEXT != null && allIn.Contains(p.NEXT.CODE))) .Where(v => obj.Items.Any(p => p.Entity == v))// 筛选出包含在当前设备组的设备 .Distinct() .FirstOrDefault();//去一次重 if (turntable == null) continue; var dev = Device.Where(p => p.CODE.StartsWith("G") && p.DEVICEGROUP.Any(d => d.MEMBER == turntable)).OrderBy(p => p.CODE).FirstOrDefault(); tunnelInfos.Add(new TunnelInfo { Tunnel = item, taskIN = dev, //找到放货点设备所在组 SRM = Device.Where(p => p.IsSC()).FirstOrDefault(p => item.ROUTES.Any(d => d.NEXT.CODE == p.CODE)).Create() }); } //筛选出优先级最高的可用巷道 var tunnelInfo = tunnelInfos.Where(v => { try { return v.SRM.Data3.SCAlarm == 0 && v.SRM.Data2.SRMMode == SCMode.远程 && v.SRM.Data2.SRMStatus == SCRunStatus.空闲; } catch { return false; } }) .Where(v => !db.Default.Set().Any(p => p.Priority > 0 && p.DEVICE == v.SRM.Entity.CODE && p.STATUS < TaskStatus.堆垛机完成)) .OrderBy(v => tunnelNo.IndexOf(v.Tunnel.CODE)).FirstOrDefault(); if (tunnelInfo == null) throw new WarnException("无可用巷道"); //开始向设备中写入任务信息 foreach (var item in devs) { var dev = Device.Find(item.Entity.CODE).Create(); var task = tasks.FirstOrDefault(p => p.ID == dev.Data2.Tasknum); task.DEVICE = tunnelInfo.SRM.Entity.CODE; task.TUNNEL = tunnelInfo.Tunnel.CODE; task.ADDRNEXT = tunnelInfo.taskIN.CODE; task.TaskGroupKey = res.WMSTaskGroupKey; task.ADDRTO = task.DEVICE; db.Default.SaveChanges(); var msg = $"下达从{obj.Entity.CODE}移动至{dev.Data.Goodsend}的PLC指令。同时将任务分配至[{ task.TUNNEL }]-[{task.DEVICE}]"; msg += $"[{dev.Data.Tasknum}][{obj.Entity.CODE}][{dev.Data.Goodsend}][{tunnelInfo.SRM.Entity.CODE}][{dev.Data.VoucherNo}[{dev.Data2.VoucherNo}]"; task.CreateStatusLog(db, msg, this.GetType()); dev.Data.Tasknum = task.ID; dev.Data.Goodsstart = dev.Entity.CODE.ToShort(); dev.Data.Goodsend = dev.Entity.GetPath(task.DEVICE).CODE.ToShort(); dev.Data.Goodsnum = (short)devs.Count(); dev.Data.CmdType = IstationCmdType.分配目标地址; dev.Data.VoucherNo++; } }); }); } protected override bool SelectDevice(WCS_DEVICE dev) { return devCodes.Contains(dev.CODE); } private List devCodes = new List() { "G1404", "G1413", "G1420", "G1429", }; } }