Base_SingleRgv3.cs 16 KB

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  1. using SqlSugar;
  2. using System;
  3. using System.Collections.Generic;
  4. using System.Linq;
  5. using System.Text;
  6. using System.Threading;
  7. using WCS.Data;
  8. using WCS.Data.Models;
  9. using WCS.Data.Utils;
  10. using WCS.PLC.Model.Equipment;
  11. namespace WCS.PLC
  12. {
  13. public class Base_SingleRgv3 : Base_Rgv
  14. {
  15. #region Constructor
  16. public Base_SingleRgv3() : base() { }
  17. #endregion;
  18. #region property
  19. //工位编号
  20. protected string RgvPos { get; set; }
  21. /// <summary>
  22. /// RGV上料点列表
  23. /// </summary>
  24. protected override List<WCS_RGVOutInInfo> RGVOnPosList
  25. {
  26. get
  27. {
  28. var _onPosList = RGVOnUpPosList.Where(v => v.RGVOUTIN_ISSTOP == false && (v.RGVOUTIN_OUTINTYPE == "OnMat" || v.RGVOUTIN_OUTINTYPE == "OnUpMat")).OrderBy(v => v.LastOnMatTime).ToList();
  29. return _onPosList;
  30. }
  31. }
  32. /// <summary>
  33. /// RGV下料点列表
  34. /// </summary>
  35. protected override List<WCS_RGVOutInInfo> RGVUpPosList
  36. {
  37. get
  38. {
  39. var _upPosList = RGVOnUpPosList.Where(v => v.RGVOUTIN_ISSTOP == false && (v.RGVOUTIN_OUTINTYPE == "UpMat" || v.RGVOUTIN_OUTINTYPE == "OnUpMat")).OrderBy(v => v.LastUpMatTime).ToList();
  40. return _upPosList;
  41. }
  42. }
  43. #endregion;
  44. #region Method
  45. private int _locRgvExecute = 0;
  46. public override void Run()
  47. {
  48. if (Interlocked.Exchange(ref _locRgvExecute, 1) == 0)
  49. {
  50. try
  51. {
  52. RgvExecute();
  53. }
  54. catch (Exception ex)
  55. {
  56. string errormsg = string.Format("Rgv[{0}]执行异常,消息:{1}", PlcName, ex.ToString());
  57. LogMessageHelper.RecordLogMessage(errormsg, ex);
  58. }
  59. finally
  60. {
  61. Interlocked.Exchange(ref _locRgvExecute, 0);
  62. }
  63. }
  64. }
  65. internal void RgvExecute()
  66. {
  67. //RGV完成任务
  68. Rgv_Finish();
  69. //上下料
  70. OnUpMateriel();
  71. //其它功能
  72. Rgv_OtherExtend();
  73. }
  74. internal void Rgv_Finish()
  75. {
  76. if (Rgv.DB521_Finish_1)
  77. {
  78. var task = Current.TaskSet.FirstOrDefault(v => v.TASK_NO == Rgv.DB521_TaskID_1 && v.TASK_RGVNO == PlcName);
  79. if (task != null)
  80. {
  81. task.TASK_RGVNO = "";
  82. if (task.TASK_WKSTATUS == 7) task.TASK_WKSTATUS = (int)WkStatus.RGV完成;
  83. string stratPos = Rgv.DB521_StartPosition_1.ToString();
  84. string endPos = Rgv.DB521_DestPosition_1.ToString();
  85. TryCachHelper.TryExecute((db) =>
  86. {
  87. db.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = task.TASK_WKSTATUS, TASK_POSIDCUR = task.TASK_POSIDNEXT, TASK_RGVNO = "", TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  88. .Where(it => it.TASK_NO == task.TASK_NO)
  89. .ExecuteCommand();
  90. DateTime dt = SugarBase.DB.GetDate();
  91. db.Updateable<WCS_RGVOutInInfo>(it => new WCS_RGVOutInInfo() { LastOnMatTime = dt })
  92. .Where(it => it.RGVOUTIN_CONVNO == stratPos).ExecuteCommand();
  93. db.Updateable<WCS_RGVOutInInfo>(it => new WCS_RGVOutInInfo() { LastUpMatTime = dt })
  94. .Where(it => it.RGVOUTIN_CONVNO == endPos).ExecuteCommand();
  95. DateTime lastfinishtime = db.GetDate();
  96. //更新最后完成时间
  97. db.Updateable<WCS_PLC>(it => new WCS_PLC() { PLC_LASTFINISHTIME = lastfinishtime }).Where(it => it.PLC_NAME == PlcName).ExecuteCommand();
  98. });
  99. }
  100. }
  101. }
  102. internal void OnUpMateriel()
  103. {
  104. if (string.IsNullOrWhiteSpace(PlcName)) return;
  105. if (Rgv.DB521_SystemStatus != 1) return;
  106. if (Rgv.DB521_WorkMode != 1) return;
  107. if (!Rgv.DB521_Finish_1) return;
  108. if (Rgv.DB521_PH_Status_1) return;
  109. if (Rgv.DB520_Trigger_1 == 1) return;
  110. //是否存在执行的任务
  111. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_RGVNO == PlcName)) return;
  112. if (WaitExecTask.IsNotEmpty())
  113. {
  114. try
  115. {
  116. var taskitem = SugarBase.DB.Queryable<WCS_TASK>().First(v => v.TASK_NO == WaitExecTask.WaitExecTaskNo &&
  117. (v.TASK_POSIDNEXT != WaitExecTask.WaitExecUpMatPosNo) &&
  118. (v.TASK_POSIDCUR == WaitExecTask.WaitExecOnMatPosNo));
  119. if (taskitem == null)
  120. {
  121. WaitExecTask.Clear();
  122. }
  123. else
  124. {
  125. var rgvwrite = new WCSWriteToRgvSignal()
  126. {
  127. Plc = RgvPlc,
  128. RgvPos = RgvPosEnum.一号工位,
  129. DBName = WCS_PLCItem.WCS_DBSet.FirstOrDefault(v => v.DB_TypeCh == DB_TypeEnum.WCS可读可写DB).DB_NAME,
  130. RgvNo = PlcName,
  131. WriteStartAddress = Rgv.EquDbInfo_ReadWrite.DBReadIndox,
  132. Tasknum = taskitem.TASK_NO,
  133. StartPosition = Convert.ToInt32(WaitExecTask.WaitExecOnMatPosNo),
  134. DestPosition = Convert.ToInt32(WaitExecTask.WaitExecUpMatPosNo)
  135. };
  136. Log4netHelper.Logger_Info.InfoFormat("存在预执行任务[{0}]直接执行", taskitem.TASK_NO);
  137. WriteTask(rgvwrite);
  138. }
  139. }
  140. catch (Exception ex)
  141. {
  142. WaitExecTask.Clear();
  143. LogMessageHelper.RecordLogMessage(ex);
  144. }
  145. return;
  146. }
  147. foreach (var item in RGVOnPosList)
  148. {
  149. try
  150. {
  151. var conv = ConveyorHelper.GetConveyorSignal(item.PLCNAME, item.RGVOUTIN_CONVNO);
  152. if (conv.DB521_Tasknum <= 0) continue;
  153. var task = SugarBase.DB.Queryable<WCS_TASK>().Single(v => v.TASK_POSIDCUR == item.RGVOUTIN_CONVNO && conv.DB521_Tasknum == v.TASK_NO);
  154. if (task == null) continue;
  155. //查询任务下料点列表
  156. var routeSet = EquRouteHelper.QueryRoute(item.RGVOUTIN_CONVNO, task.TASK_POSIDTO)
  157. .Where(v => v.ROUTE_STARTPOS == item.RGVOUTIN_CONVNO)
  158. .Select(t => t.ROUTE_SONPOS).ToList();
  159. if (routeSet.Count() == 0)
  160. {
  161. if (task.TASK_POSIDFROM == "1094" || task.TASK_POSIDFROM == "Pvc_4_Full01" || task.TASK_POSIDFROM == "Pvc_4_Full02" || task.TASK_POSIDFROM == "Pvc_4_Back")
  162. {
  163. routeSet.Add("1120");
  164. }
  165. else
  166. {
  167. LogMessageHelper.RecordLogMessage(string.Format("任务[{0}]当前地址[{1}]目标地址[{2}]未查询到路由地址。", task.TASK_NO, item.RGVOUTIN_CONVNO, task.TASK_POSIDTO));
  168. continue;
  169. }
  170. }
  171. if (!CheckOnTaskToPos(task, item.RGVOUTIN_CONVNO)) continue;
  172. var rgvUpPosList = QueryRgvUpPosList(item.RGVOUTIN_CONVNO);
  173. rgvUpPosList = rgvUpPosList.Where(v => routeSet.Any(t => t.Contains(v.RGVOUTIN_CONVNO))).ToList();
  174. if (rgvUpPosList.Any(v => v.SrmTunnelNo <= 0) == false && task.TASK_POSIDTO == srm)
  175. {
  176. if (string.IsNullOrWhiteSpace(task.TASK_ITEM7) || task.TASK_ITEM7 == "0")
  177. {
  178. //预分配堆垛机巷道
  179. ThreadHelper.TaskThread(BaseWorkflow.PreparatoryAssignSrmTunnel, task, 2000);
  180. }
  181. if (string.IsNullOrWhiteSpace(task.TASK_ITEM7))
  182. {
  183. rgvUpPosList = new List<WCS_RGVOutInInfo>();//清零
  184. }
  185. else
  186. {
  187. //根据巷道预分配调整下料口顺序
  188. var srmTunnelList = task.TASK_ITEM7.Split(',');
  189. var rgvUpPosSet = rgvUpPosList.Where(v => srmTunnelList.Contains(v.SrmTunnelNo.ToString())).ToList();
  190. var rgvUpPosList_temp = new List<WCS_RGVOutInInfo>();
  191. srmTunnelList.ToList().ForEach(v => rgvUpPosList_temp.Add(rgvUpPosSet.First(t => t.SrmTunnelNo.ToString() == v)));
  192. rgvUpPosList = rgvUpPosList_temp;
  193. }
  194. }
  195. string upPosConvNo = string.Empty;
  196. //检测下料位置是否可用
  197. foreach (var upItem in rgvUpPosList)
  198. {
  199. var upConv = ConveyorHelper.GetConveyorSignal(upItem.PLCNAME, upItem.RGVOUTIN_CONVNO);
  200. if (upConv.CvDB51_PH_Status == false && upConv.DB521_Tasknum == 0 && upConv.DB521_Request == false || (upItem.IsCheckUpMatPos == false))
  201. {
  202. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_POSIDCUR == upItem.RGVOUTIN_CONVNO && v.TASK_POSIDNEXT == upItem.RGVOUTIN_CONVNO) && upItem.IsCheckUpMatPos)
  203. {
  204. LogMessageHelper.RecordLogMessage(string.Format("穿梭车[{0}]下料位置[{1}]PLC无光电和任务号但WCS存在任务。", PlcName, upItem.RGVOUTIN_CONVNO));
  205. }
  206. else
  207. {
  208. if (CheckUpTaskToPos(task, upItem.RGVOUTIN_CONVNO))
  209. {
  210. if (!string.IsNullOrWhiteSpace(task.TASK_ITEM7))
  211. {
  212. var srminitem = Current.WCS_SrmOutInInfoSet.FirstOrDefault(v => v.SRMOUTIN_CONVNO == upItem.RGVOUTIN_CONVNO);
  213. //任务分配巷道
  214. var result = TryCachHelper.TryExecute((db) =>
  215. {
  216. db.Updateable<WCS_TASK>(it => new WCS_TASK()
  217. {
  218. TASK_EndTunnelNum = upItem.SrmTunnelNo.ToString(),
  219. TASK_POSIDTO = srminitem.SRMOUTIN_SRMNO,
  220. TASK_SRMNO = srminitem.SRMOUTIN_SRMNO,
  221. TASK_EDITUSERNO = "WCS",
  222. TASK_EDITDATETIME = DateTime.Now
  223. })
  224. .Where(it => it.TASK_NO == task.TASK_NO)
  225. .ExecuteCommand();
  226. });
  227. if (!string.IsNullOrWhiteSpace(result))
  228. {
  229. throw new Exception(string.Format("WMS任务[{0}]分配巷道更新任务失败,原因[{1}]", task.TASK_WMSNO, result));
  230. }
  231. }
  232. upPosConvNo = upItem.RGVOUTIN_CONVNO;
  233. break;
  234. }
  235. }
  236. }
  237. }
  238. if (string.IsNullOrWhiteSpace(upPosConvNo)) continue;
  239. var rgvwrite = new WCSWriteToRgvSignal();
  240. rgvwrite.Plc = RgvPlc;
  241. rgvwrite.RgvPos = RgvPosEnum.一号工位;
  242. rgvwrite.DBName = WCS_PLCItem.WCS_DBSet.FirstOrDefault(v => v.DB_TypeCh == DB_TypeEnum.WCS可读可写DB).DB_NAME;
  243. rgvwrite.RgvNo = PlcName;
  244. rgvwrite.WriteStartAddress = Rgv.EquDbInfo_ReadWrite.DBReadIndox;
  245. rgvwrite.Tasknum = task.TASK_NO;
  246. rgvwrite.StartPosition = Convert.ToInt32(item.RGVOUTIN_CONVNO);
  247. rgvwrite.DestPosition = Convert.ToInt32(upPosConvNo);
  248. Log4netHelper.Logger_ProductLog.InfoFormat("不存在预执行任务[{0}]先写入信息", task.TASK_NO);
  249. WriteTask(rgvwrite);
  250. if (WaitExecTask.IsNotEmpty()) break;
  251. }
  252. catch (Exception ex)
  253. {
  254. LogMessageHelper.RecordLogMessage(ex);
  255. }
  256. }
  257. }
  258. protected override void UpdateRgvTaskStatus(SqlSugarClient db, WCSWriteToRgvSignal rgvwrite)
  259. {
  260. var task = Current.TaskSet.First(t => t.TASK_NO == rgvwrite.Tasknum);
  261. string msg = string.Empty;
  262. if (rgvwrite.TaskType == 3)
  263. {
  264. //移动
  265. db.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = (int)WkStatus.RGV移动, TASK_RGVNO = PlcName, TASK_ITEM4 = rgvwrite.StartPosition.ToString(), TASK_POSIDNEXT = rgvwrite.DestPosition.ToString(), TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  266. .Where(it => it.TASK_NO == task.TASK_NO)
  267. .ExecuteCommand();
  268. msg = string.Format("穿梭车[{0}]开始执行移动任务[{1}]起始点[{2}]终点[{3}]", rgvwrite.RgvNo, rgvwrite.Tasknum, rgvwrite.StartPosition, rgvwrite.DestPosition);
  269. }
  270. else
  271. {
  272. db.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = (int)WkStatus.RGV执行中, TASK_RGVNO = PlcName, TASK_ITEM4 = rgvwrite.StartPosition.ToString(), TASK_POSIDNEXT = rgvwrite.DestPosition.ToString(), TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  273. .Where(it => it.TASK_NO == task.TASK_NO)
  274. .ExecuteCommand();
  275. msg = string.Format("穿梭车[{0}]开始执行上下料任务[{1}]上料点[{2}]下料点[{3}]", rgvwrite.RgvNo, rgvwrite.Tasknum, rgvwrite.StartPosition, rgvwrite.DestPosition);
  276. }
  277. if (!string.IsNullOrWhiteSpace(msg))
  278. {
  279. CommonData.AddWCS_TASK_DTL(db, task.TASK_NO, task.TASK_NO, task.TASK_POSIDCUR, rgvwrite.DestPosition.ToString(), msg);
  280. }
  281. }
  282. /// <summary>
  283. /// 查询RGV下料列表(就近原则)
  284. /// </summary>
  285. protected List<WCS_RGVOutInInfo> QueryRgvUpPosList(string onPosConvNo)
  286. {
  287. var tempList = Current.WCS_RGVOutInInfoSet.Where(v => v.RGVOUTIN_ISSTOP == false && v.RGVOUTIN_RGVNO == PlcName && (v.RGVOUTIN_OUTINTYPE == "UpMat" || v.RGVOUTIN_OUTINTYPE == "OnUpMat")).ToList();
  288. var curItem = RGVOnPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == onPosConvNo);
  289. if (curItem != null)
  290. {
  291. foreach (var item in tempList)
  292. {
  293. int difference = item.RGVOUTIN_SEQUENCE - curItem.RGVOUTIN_SEQUENCE;
  294. item.RGVCURRENT_SEQUENCE = Math.Abs(difference);
  295. }
  296. }
  297. return tempList.OrderBy(v => v.RGVCURRENT_SEQUENCE).ToList();
  298. }
  299. protected virtual bool CheckOnTaskToPos(WCS_TASK task, string onPosConvNo) { return true; }
  300. protected virtual bool CheckUpTaskToPos(WCS_TASK task, string upPosConvNo) { return true; }
  301. protected virtual void Rgv_OtherExtend() { }
  302. #endregion;
  303. }
  304. }