Base_SingleRgv2.cs 15 KB

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  1. using SqlSugar;
  2. using System;
  3. using System.Collections.Generic;
  4. using System.Linq;
  5. using System.Text;
  6. using System.Threading;
  7. using WCS.Data;
  8. using WCS.Data.Models;
  9. using WCS.Data.Utils;
  10. using WCS.PLC.Model.Equipment;
  11. namespace WCS.PLC.Equipment
  12. {
  13. public class Base_SingleRgv2 : Base_Rgv
  14. {
  15. #region Constructor
  16. public Base_SingleRgv2() : base() { }
  17. #endregion;
  18. #region property
  19. //工位编号
  20. protected string RgvPos { get; set; }
  21. #endregion;
  22. #region Method
  23. private int _locRgvExecute = 0;
  24. public override void Run()
  25. {
  26. if (Interlocked.Exchange(ref _locRgvExecute, 1) == 0)
  27. {
  28. try
  29. {
  30. RgvExecute();
  31. }
  32. catch (Exception ex)
  33. {
  34. string errormsg = string.Format("Rgv[{0}]执行异常,消息:{1}", PlcName, ex.ToString());
  35. LogMessageHelper.RecordLogMessage(errormsg, ex);
  36. }
  37. finally
  38. {
  39. Interlocked.Exchange(ref _locRgvExecute, 0);
  40. }
  41. }
  42. }
  43. internal void RgvExecute()
  44. {
  45. //RGV完成任务
  46. Rgv_Finish();
  47. //上下料
  48. OnUpMateriel();
  49. //其它功能
  50. Rgv_OtherExtend();
  51. }
  52. internal void Rgv_Finish()
  53. {
  54. if (Rgv.DB521_Finish_1)
  55. {
  56. var task = Current.TaskSet.FirstOrDefault(v => v.TASK_NO == Rgv.DB521_TaskID_1 && v.TASK_RGVNO == PlcName);
  57. if (task != null)
  58. {
  59. task.TASK_RGVNO = "";
  60. //task.TASK_POSIDCUR = task.TASK_POSIDNEXT;
  61. task.TASK_WKSTATUS = (int)WkStatus.RGV完成;
  62. SugarBase.DB.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = (int)WkStatus.RGV完成, TASK_POSIDCUR = task.TASK_POSIDNEXT, TASK_RGVNO = "", TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  63. .Where(it => it.TASK_NO == task.TASK_NO)
  64. .ExecuteCommand();
  65. DateTime lastfinishtime = SugarBase.DB.GetDate();
  66. //更新最后完成时间
  67. SugarBase.DB.Updateable<WCS_PLC>(it => new WCS_PLC() { PLC_LASTFINISHTIME = lastfinishtime }).Where(it => it.PLC_NAME == PlcName).ExecuteCommand();
  68. bool isReducePriority = true;//是否降低优先级(均匀原则)
  69. //重新排上料顺序(均匀原则,就近原则)
  70. RGVOnPosList.ForEach(item =>
  71. {
  72. if (isReducePriority)
  73. {
  74. item.EvenOnMat_Sequence = 1;//降低优先级
  75. }
  76. else
  77. {
  78. item.EvenOnMat_Sequence = 0;//提升优先级
  79. }
  80. int convNo = Convert.ToInt32(item.RGVOUTIN_CONVNO);
  81. if (Rgv.DB521_StartPosition_1 == convNo)
  82. {
  83. isReducePriority = false;
  84. }
  85. });
  86. }
  87. }
  88. }
  89. internal void OnUpMateriel()
  90. {
  91. if (string.IsNullOrWhiteSpace(PlcName)) return;
  92. if (Rgv.DB521_SystemStatus != 1) return;
  93. if (Rgv.DB521_WorkMode != 1) return;
  94. if (!Rgv.DB521_Finish_1) return;
  95. if (Rgv.DB521_PH_Status_1) return;
  96. if (Rgv.DB520_Trigger_1 == 1) return;
  97. //是否存在执行的任务
  98. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_RGVNO == PlcName)) return;
  99. if (WaitExecTask.IsNotEmpty())
  100. {
  101. try
  102. {
  103. var taskitem = SugarBase.DB.Queryable<WCS_TASK>().First(v => v.TASK_NO == WaitExecTask.WaitExecTaskNo &&
  104. (v.TASK_POSIDNEXT != WaitExecTask.WaitExecUpMatPosNo) &&
  105. (v.TASK_POSIDCUR == WaitExecTask.WaitExecOnMatPosNo));
  106. if (taskitem == null)
  107. {
  108. WaitExecTask.Clear();
  109. }
  110. else
  111. {
  112. var rgvwrite = new WCSWriteToRgvSignal()
  113. {
  114. Plc = RgvPlc,
  115. RgvPos = RgvPosEnum.一号工位,
  116. DBName = WCS_PLCItem.WCS_DBSet.FirstOrDefault(v => v.DB_TypeCh == DB_TypeEnum.WCS可读可写DB).DB_NAME,
  117. RgvNo = PlcName,
  118. WriteStartAddress = Rgv.EquDbInfo_ReadWrite.DBReadIndox,
  119. Tasknum = taskitem.TASK_NO,
  120. StartPosition = Convert.ToInt32(WaitExecTask.WaitExecOnMatPosNo),
  121. DestPosition = Convert.ToInt32(WaitExecTask.WaitExecUpMatPosNo)
  122. };
  123. Log4netHelper.Logger_Info.InfoFormat("存在预执行任务[{0}]直接执行", taskitem.TASK_NO);
  124. WriteTask(rgvwrite);
  125. }
  126. }
  127. catch (Exception ex)
  128. {
  129. WaitExecTask.Clear();
  130. LogMessageHelper.RecordLogMessage(ex);
  131. }
  132. return;
  133. }
  134. foreach (var item in RGVOnPosList)
  135. {
  136. try
  137. {
  138. var conv = ConveyorHelper.GetConveyorSignal(item.PLCNAME, item.RGVOUTIN_CONVNO);
  139. if (conv.DB521_Tasknum <= 0) continue;
  140. var task = SugarBase.DB.Queryable<WCS_TASK>().Single(v => v.TASK_POSIDCUR == item.RGVOUTIN_CONVNO && conv.DB521_Tasknum == v.TASK_NO);
  141. if (task == null) continue;
  142. //查询任务下料点列表
  143. var routeSet = EquRouteHelper.QueryRoute(item.RGVOUTIN_CONVNO, task.TASK_POSIDTO)
  144. .Where(v => v.ROUTE_STARTPOS == item.RGVOUTIN_CONVNO)
  145. .Select(t => t.ROUTE_SONPOS).ToList();
  146. if (routeSet.Count() == 0)
  147. {
  148. if (task.TASK_POSIDFROM == "1094" || task.TASK_POSIDFROM == "Pvc_4_Full01" || task.TASK_POSIDFROM == "Pvc_4_Full02" || task.TASK_POSIDFROM == "Pvc_4_Back")
  149. {
  150. routeSet.Add("1120");
  151. }
  152. else
  153. {
  154. LogMessageHelper.RecordLogMessage(string.Format("任务[{0}]当前地址[{1}]目标地址[{2}]未查询到路由地址。", task.TASK_NO, item.RGVOUTIN_CONVNO, task.TASK_POSIDTO));
  155. continue;
  156. }
  157. }
  158. if (!CheckOnTaskToPos(task, item.RGVOUTIN_CONVNO)) continue;
  159. var rgvUpPosList = QueryRgvUpPosList(item.RGVOUTIN_CONVNO);
  160. rgvUpPosList = rgvUpPosList.Where(v => routeSet.Any(t => t.Contains(v.RGVOUTIN_CONVNO))).ToList();
  161. if (rgvUpPosList.Any(v => v.SrmTunnelNo <= 0) == false && task.TASK_POSIDTO == srm)
  162. {
  163. if (string.IsNullOrWhiteSpace(task.TASK_ITEM7) || task.TASK_ITEM7 == "0")
  164. {
  165. //预分配堆垛机巷道
  166. ThreadHelper.TaskThread(BaseWorkflow.PreparatoryAssignSrmTunnel, task, 2000);
  167. }
  168. if (string.IsNullOrWhiteSpace(task.TASK_ITEM7))
  169. {
  170. rgvUpPosList = new List<WCS_RGVOutInInfo>();//清零
  171. }
  172. else
  173. {
  174. //根据巷道预分配调整下料口顺序
  175. var srmTunnelList = task.TASK_ITEM7.Split(',');
  176. var rgvUpPosSet = rgvUpPosList.Where(v => srmTunnelList.Contains(v.SrmTunnelNo.ToString())).ToList();
  177. var rgvUpPosList_temp = new List<WCS_RGVOutInInfo>();
  178. srmTunnelList.ToList().ForEach(v => rgvUpPosList_temp.Add(rgvUpPosSet.First(t => t.SrmTunnelNo.ToString() == v)));
  179. rgvUpPosList = rgvUpPosList_temp;
  180. }
  181. }
  182. string upPosConvNo = string.Empty;
  183. //检测下料位置是否可用
  184. foreach (var upItem in rgvUpPosList)
  185. {
  186. var upConv = ConveyorHelper.GetConveyorSignal(upItem.PLCNAME, upItem.RGVOUTIN_CONVNO);
  187. if (upConv.CvDB51_PH_Status == false && upConv.DB521_Tasknum == 0 && upConv.DB521_Request == false || (upItem.IsCheckUpMatPos == false))
  188. {
  189. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_POSIDCUR == upItem.RGVOUTIN_CONVNO && v.TASK_POSIDNEXT == upItem.RGVOUTIN_CONVNO) && upItem.IsCheckUpMatPos)
  190. {
  191. LogMessageHelper.RecordLogMessage(string.Format("穿梭车[{0}]下料位置[{1}]PLC无光电和任务号但WCS存在任务。", PlcName, upItem.RGVOUTIN_CONVNO));
  192. }
  193. else
  194. {
  195. if (CheckUpTaskToPos(task, upItem.RGVOUTIN_CONVNO))
  196. {
  197. if (!string.IsNullOrWhiteSpace(task.TASK_ITEM7))
  198. {
  199. var srminitem = Current.WCS_SrmOutInInfoSet.FirstOrDefault(v => v.SRMOUTIN_CONVNO == upItem.RGVOUTIN_CONVNO);
  200. //任务分配巷道
  201. var result = TryCachHelper.TryExecute((db) =>
  202. {
  203. db.Updateable<WCS_TASK>(it => new WCS_TASK()
  204. {
  205. TASK_EndTunnelNum = upItem.SrmTunnelNo.ToString(),
  206. TASK_POSIDTO = srminitem.SRMOUTIN_SRMNO,
  207. TASK_SRMNO = srminitem.SRMOUTIN_SRMNO,
  208. TASK_EDITUSERNO = "WCS",
  209. TASK_EDITDATETIME = DateTime.Now
  210. })
  211. .Where(it => it.TASK_NO == task.TASK_NO)
  212. .ExecuteCommand();
  213. });
  214. if (!string.IsNullOrWhiteSpace(result))
  215. {
  216. throw new Exception(string.Format("WMS任务[{0}]分配巷道更新任务失败,原因[{1}]", task.TASK_WMSNO, result));
  217. }
  218. }
  219. upPosConvNo = upItem.RGVOUTIN_CONVNO;
  220. break;
  221. }
  222. }
  223. }
  224. }
  225. if (string.IsNullOrWhiteSpace(upPosConvNo)) continue;
  226. var rgvwrite = new WCSWriteToRgvSignal();
  227. rgvwrite.Plc = RgvPlc;
  228. rgvwrite.RgvPos = RgvPosEnum.一号工位;
  229. rgvwrite.DBName = WCS_PLCItem.WCS_DBSet.FirstOrDefault(v => v.DB_TypeCh == DB_TypeEnum.WCS可读可写DB).DB_NAME;
  230. rgvwrite.RgvNo = PlcName;
  231. rgvwrite.WriteStartAddress = Rgv.EquDbInfo_ReadWrite.DBReadIndox;
  232. rgvwrite.Tasknum = task.TASK_NO;
  233. rgvwrite.StartPosition = Convert.ToInt32(item.RGVOUTIN_CONVNO);
  234. rgvwrite.DestPosition = Convert.ToInt32(upPosConvNo);
  235. Log4netHelper.Logger_ProductLog.InfoFormat("不存在预执行任务[{0}]先写入信息", task.TASK_NO);
  236. WriteTask(rgvwrite);
  237. if (WaitExecTask.IsNotEmpty()) break;
  238. }
  239. catch (Exception ex)
  240. {
  241. LogMessageHelper.RecordLogMessage(ex);
  242. }
  243. }
  244. }
  245. protected override void UpdateRgvTaskStatus(SqlSugarClient db, WCSWriteToRgvSignal rgvwrite)
  246. {
  247. var task = Current.TaskSet.First(t => t.TASK_NO == rgvwrite.Tasknum);
  248. string msg = string.Empty;
  249. if (rgvwrite.TaskType == 3)
  250. {
  251. //移动
  252. db.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = (int)WkStatus.RGV移动, TASK_RGVNO = PlcName, TASK_ITEM4 = rgvwrite.StartPosition.ToString(), TASK_POSIDNEXT = rgvwrite.DestPosition.ToString(), TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  253. .Where(it => it.TASK_NO == task.TASK_NO)
  254. .ExecuteCommand();
  255. msg = string.Format("穿梭车[{0}]开始执行移动任务[{1}]起始点[{2}]终点[{3}]", rgvwrite.RgvNo, rgvwrite.Tasknum, rgvwrite.StartPosition, rgvwrite.DestPosition);
  256. }
  257. else
  258. {
  259. db.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = (int)WkStatus.RGV执行中, TASK_RGVNO = PlcName, TASK_ITEM4 = rgvwrite.StartPosition.ToString(), TASK_POSIDNEXT = rgvwrite.DestPosition.ToString(), TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  260. .Where(it => it.TASK_NO == task.TASK_NO)
  261. .ExecuteCommand();
  262. msg = string.Format("穿梭车[{0}]开始执行上下料任务[{1}]上料点[{2}]下料点[{3}]", rgvwrite.RgvNo, rgvwrite.Tasknum, rgvwrite.StartPosition, rgvwrite.DestPosition);
  263. }
  264. if (!string.IsNullOrWhiteSpace(msg))
  265. {
  266. CommonData.AddWCS_TASK_DTL(db, task.TASK_NO, task.TASK_NO, task.TASK_POSIDCUR, rgvwrite.DestPosition.ToString(), msg);
  267. }
  268. }
  269. /// <summary>
  270. /// 查询RGV下料列表(就近原则)
  271. /// </summary>
  272. protected List<WCS_RGVOutInInfo> QueryRgvUpPosList(string onPosConvNo)
  273. {
  274. var tempList = Current.WCS_RGVOutInInfoSet.Where(v => v.RGVOUTIN_ISSTOP == false && v.RGVOUTIN_RGVNO == PlcName && (v.RGVOUTIN_OUTINTYPE == "UpMat" || v.RGVOUTIN_OUTINTYPE == "OnUpMat")).ToList();
  275. var curItem = RGVOnPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == onPosConvNo);
  276. if (curItem != null)
  277. {
  278. foreach (var item in tempList)
  279. {
  280. int difference = item.RGVOUTIN_SEQUENCE - curItem.RGVOUTIN_SEQUENCE;
  281. item.RGVCURRENT_SEQUENCE = Math.Abs(difference);
  282. }
  283. }
  284. return tempList.OrderBy(v => v.RGVCURRENT_SEQUENCE).ToList();
  285. }
  286. protected virtual bool CheckOnTaskToPos(WCS_TASK task, string onPosConvNo) { return true; }
  287. protected virtual bool CheckUpTaskToPos(WCS_TASK task, string upPosConvNo) { return true; }
  288. protected virtual void Rgv_OtherExtend() { }
  289. #endregion;
  290. }
  291. }