Rgv02.cs 18 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Threading;
  5. using WCS.Data;
  6. using WCS.Data.Models;
  7. using WCS.Data.Utils;
  8. using WCS.PLC;
  9. using WCS.PLC.Model.Equipment;
  10. namespace WCS.Workflow
  11. {
  12. public class Rgv02 : Base_SingleRgv
  13. {
  14. private List<string> FullCacheList = new List<string>();
  15. private readonly string conv_1508 = "1508";
  16. private readonly string conv_1509 = "1509";
  17. private readonly string conv_1136 = "1136";
  18. private readonly string conv_1137 = "1137";
  19. private readonly string conv_1138 = "1138";
  20. private readonly string conv_1139 = "1139";
  21. private readonly string matureRoom = "MatureRoom";
  22. private readonly string rgv1135 = "rgv1135";
  23. #region Constructor
  24. public Rgv02() : base()
  25. {
  26. FullCacheList.Add("Pvc_5_Full01");
  27. FullCacheList.Add("Pvc_5_Full02");
  28. FullCacheList.Add("Pvc_4_Full01");
  29. FullCacheList.Add("Pvc_4_Full02");
  30. FullCacheList.Add("1114");//7号车间入口
  31. FullCacheList.Add("1109");//6号车间入口
  32. FullCacheList.Add("1102");//5号车间入口
  33. FullCacheList.Add("1094");//4号车间入口
  34. }
  35. #endregion;
  36. #region Method
  37. protected override void RgvRunFinish_Other()
  38. {
  39. try
  40. {
  41. //if (PlcName == "rgv1091")
  42. //{
  43. // SingLetonClass.ReleaseLock_Pvc_4();
  44. //}
  45. //else if (PlcName == "rgv1089")
  46. //{
  47. // SingLetonClass.ReleaseLock_Pvc_5();
  48. // SingLetonClass.ReleaseLock_Pvc_6();
  49. // SingLetonClass.ReleaseLock_Pvc_7();
  50. //}
  51. }
  52. catch (Exception ex)
  53. {
  54. LogMessageHelper.RecordLogMessage(ex);
  55. }
  56. }
  57. /// <summary>
  58. /// 写入任务到穿梭车
  59. /// </summary>
  60. /// <param name="rgvwrite">Rgv写入信号</param>
  61. protected override void WriteTaskToRgv(WCSWriteToRgvSignal rgvwrite)
  62. {
  63. var task = Current.TaskSet.FirstOrDefault(v => v.TASK_NO == rgvwrite.Tasknum);
  64. if (FullCacheList.Contains(task.TASK_POSIDFROM) && PlcName== rgv1135)
  65. {
  66. if (rgvwrite.StartPosition == 1133 && (rgvwrite.DestPosition == 1140 || rgvwrite.DestPosition == 1142))
  67. {
  68. //if ((DateTime.Now.Hour == 8 && DateTime.Now.Minute >= 30) || (DateTime.Now.Hour > 8 && DateTime.Now.Hour < 14))
  69. //{
  70. var syssetitem = Current.SysSets.FirstOrDefault(v => v.SET_TYPE == matureRoom && v.SET_ID == conv_1508);
  71. if (syssetitem.SET_VALUE == "0")
  72. {
  73. if (CheckMatureRoom(task, conv_1136, conv_1508))
  74. {
  75. rgvwrite.DestPosition = 1136;
  76. //入库任务修改任务的目标地址为srm
  77. if (task.TASK_COMTYPE == 1)
  78. {
  79. SugarBase.DB.Updateable<WCS_TASK>(it => new WCS_TASK()
  80. {
  81. TASK_POSIDTO = "srm",
  82. TASK_SRMNO = "srm",
  83. TASK_EndTunnelNum = "",
  84. MatureNum = 1
  85. })
  86. .Where(it => it.TASK_NO == rgvwrite.Tasknum)
  87. .ExecuteCommand();
  88. }
  89. }
  90. }
  91. syssetitem = Current.SysSets.FirstOrDefault(v => v.SET_TYPE == matureRoom && v.SET_ID == conv_1509);
  92. if (syssetitem.SET_VALUE == "0")
  93. {
  94. if (CheckMatureRoom(task, conv_1138, conv_1509))
  95. {
  96. rgvwrite.DestPosition = 1138;
  97. //入库任务修改任务的目标地址为srm
  98. if (task.TASK_COMTYPE == 1)
  99. {
  100. SugarBase.DB.Updateable<WCS_TASK>(it => new WCS_TASK()
  101. {
  102. TASK_POSIDTO = "srm",
  103. TASK_SRMNO = "srm",
  104. TASK_EndTunnelNum = "",
  105. MatureNum = 1
  106. })
  107. .Where(it => it.TASK_NO == rgvwrite.Tasknum)
  108. .ExecuteCommand();
  109. }
  110. }
  111. }
  112. //}
  113. }
  114. }
  115. if ((rgvwrite.StartPosition == 1133 || rgvwrite.StartPosition == 1137 || rgvwrite.StartPosition == 1139) && (rgvwrite.DestPosition == 1140 || rgvwrite.DestPosition == 1142))
  116. {
  117. if (task.TASK_PRIORITY <= 0)
  118. {
  119. var temptasks = SugarBase.DB.Queryable<WCS_TASK>().Where(v => v.TASK_POSIDNEXT == "1124");
  120. if (temptasks.Count() >= 4)
  121. {
  122. //涂布车间入库任务在缓存线大于等于4个,自动提高优先级
  123. //修改任务的状态
  124. SugarBase.DB.Updateable<WCS_TASK>(it => new WCS_TASK()
  125. {
  126. TASK_PRIORITY = 1,
  127. TASK_EDITUSERNO = "WCS",
  128. TASK_EDITDATETIME = DateTime.Now
  129. })
  130. .Where(it => it.TASK_NO == task.TASK_NO)
  131. .ExecuteCommand();
  132. }
  133. }
  134. }
  135. base.WriteTaskToRgv(rgvwrite);
  136. }
  137. /// <summary>
  138. /// 检测熟化房是否可用
  139. /// </summary>
  140. private bool CheckMatureRoom(WCS_TASK task,string inconvNo,string matureRoomNo)
  141. {
  142. var upPos = RGVOnUpPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == inconvNo);
  143. var conv = ConveyorHelper.GetConveyorSignal(upPos.PLCNAME, upPos.RGVOUTIN_CONVNO);
  144. var matureConv = ConveyorHelper.GetConveyorSignal(upPos.PLCNAME, matureRoomNo);
  145. if (task.TASK_MatureType != 1) return false;//熟化房熟化类型
  146. if (conv.DB521_Tasknum > 0) return false;
  147. if (conv.CvDB51_PH_Status) return false;
  148. //if (conv.DB521_Request) return false;
  149. if (matureConv.DB521_Goodstype != 1) return false;//检测是否在线
  150. if (matureConv.DB521_Goodssize != task.TASK_MatureDate) return false;//检测烘烤时间是否正确
  151. //if (matureConv.DB521_Goodsstart != 1) return false;//检测是否自动状态
  152. //if (matureConv.DB521_Goodsend == 1) return false;//切线中,不能出库到熟化
  153. if (matureConv.DB521_Res04 == 0) return false;//熟化房温度不能为零
  154. decimal minTemperat = task.TASK_MatureTemperat - 5;//最小温度要求
  155. decimal maxTemperat = task.TASK_MatureTemperat + 5;//最大温度要求
  156. if (matureConv.DB521_Res04 < minTemperat) return false;
  157. if (matureConv.DB521_Res04 > maxTemperat) return false;
  158. //var mature_InTask= Current.TaskSet.Where(v => v.TASK_MatureDate == matureConv.DB521_Goodssize && v.TASK_MatureTemperat <= matureConv.DB521_Res04 && v.TASK_MatureType == 1 && v.TASK_COMTYPE == 1).ToList();
  159. //var mature_OutTaskCount = Current.TaskSet.Count(v => v.TASK_POSIDTO == matureRoomNo);
  160. //if ((mature_InTask.Count+ mature_OutTaskCount) < 60)
  161. //{
  162. // if (mature_InTask.Any(v => v.TASK_NO == task.TASK_NO))
  163. // {
  164. // return true;
  165. // }
  166. //}
  167. return true;
  168. }
  169. #region 穿梭车上料条件检测
  170. protected override bool CheckOnTaskToPos(WCS_TASK task, string onPosConvNo)
  171. {
  172. if (onPosConvNo == "1460")
  173. {
  174. var onUpitem = RGVOnUpPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == onPosConvNo);
  175. var conv = ConveyorHelper.GetConveyorSignal(onUpitem.PLCNAME, onPosConvNo);
  176. if (conv.DB521_Goodsend != 14600)
  177. {
  178. return false;
  179. }
  180. }
  181. return base.CheckOnTaskToPos(task, onPosConvNo);
  182. }
  183. #endregion;
  184. #region 穿梭车下料条件检测
  185. protected override bool CheckUpTaskToPos(WCS_TASK task, string upPosConvNo)
  186. {
  187. string matureRoomOut = string.Empty;
  188. if (upPosConvNo == "1136")
  189. {
  190. matureRoomOut = "1137";
  191. }
  192. else if (upPosConvNo == "1138")
  193. {
  194. matureRoomOut = "1139";
  195. }
  196. if (!string.IsNullOrWhiteSpace(matureRoomOut))
  197. {
  198. var onitem = RGVOnUpPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == matureRoomOut);
  199. var conv = ConveyorHelper.GetConveyorSignal(onitem.PLCNAME, matureRoomOut);
  200. var taskitem = Current.TaskSet.FirstOrDefault(v => v.TASK_NO == conv.DB521_Tasknum && v.TASK_COMTYPE == 2 && v.MatureNum.GetValueOrDefault() > 1);
  201. if (taskitem != null && task.TASK_NO != conv.DB521_Tasknum)
  202. {
  203. string message = string.Format("任务[{0}]稍后执行,需要优先执行熟化房循环熟化任务[{1}]", task.TASK_NO, taskitem.TASK_NO);
  204. LogMessageHelper.RecordLogMessage(message, true, LogLevelEnum.INFO.ToString());
  205. return false;
  206. }
  207. }
  208. if (upPosConvNo == "1099")//5号车间
  209. {
  210. //if (CheckUpTask_1099(upPosConvNo) == false) return false;
  211. if (CheckUpTask_4_5(upPosConvNo, "1104", "1102", "1105") == false) return false;
  212. }
  213. else if (upPosConvNo == "1092")//4号车间
  214. {
  215. if (CheckUpTask_4_5(upPosConvNo, "1097", "1094", "1098") == false) return false;
  216. }
  217. else if (upPosConvNo == "1504")//6号车间
  218. {
  219. if (CheckUpTask(upPosConvNo, "1107", "1109", "1110") == false) return false;
  220. }
  221. else if (upPosConvNo == "1518")//7号车间
  222. {
  223. if (CheckUpTask(upPosConvNo, "1112", "1114", "1115") == false) return false;
  224. }
  225. if (task.TASK_POSIDCUR == "1117" && task.TASK_POSIDTO.Contains(srm) && upPosConvNo != "1124")
  226. {
  227. return false;
  228. }
  229. else if (task.TASK_COMTYPE == 1 && (task.TASK_POSIDFROM == "1288" || task.TASK_POSIDFROM == "1293") && PlcName == "rgv1220" && (upPosConvNo != "1221"))
  230. {
  231. return false;
  232. }
  233. else if (task.TASK_POSIDFROM == "1185" && task.TASK_POSIDTO == "1199" && PlcName == "rgv1220" && upPosConvNo != "1221")
  234. {
  235. return false;
  236. }
  237. return base.CheckUpTaskToPos(task, upPosConvNo);
  238. }
  239. private bool CheckUpTask_4_5(string upPosConvNo,string agvConvPosNo,string scanningConvNo,string cachePosNo)
  240. {
  241. //判断出口是否存在入库的任务
  242. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_COMTYPE == 1 && v.TASK_POSIDNEXT == upPosConvNo))
  243. {
  244. return false;
  245. }
  246. var onUpitem = RGVOnUpPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == upPosConvNo);
  247. var conv = ConveyorHelper.GetConveyorSignal(onUpitem.PLCNAME, upPosConvNo);
  248. //判断下料点是否存在入库任务请求,光电和任务
  249. if (conv.DB521_Request || conv.CvDB51_PH_Status || conv.DB521_Tasknum > 0)
  250. {
  251. return false;
  252. }
  253. var conv_scann = ConveyorHelper.GetConveyorSignal(onUpitem.PLCNAME, scanningConvNo);
  254. //判断扫描位置是否存在光电信号
  255. if (conv_scann.CvDB51_PH_Status || conv_scann.DB521_Request || conv_scann.DB521_Tasknum > 0)
  256. {
  257. return false;
  258. }
  259. //判断是否存在原膜托盘的出库任务
  260. var taskSet = SugarBase.DB.Queryable<WCS_TASK>().Where(v => v.TASK_COMTYPE == 2 && (v.TASK_POSIDNEXT == agvConvPosNo || v.TASK_POSIDNEXT == cachePosNo || v.TASK_POSIDNEXT == upPosConvNo)).ToList();
  261. if (taskSet.Count >= 2 && taskSet.Any(v => v.TASK_BOXBARCODE.Substring(0, 3) == "TPC"))
  262. {
  263. string[] orderArr = new string[] { agvConvPosNo, scanningConvNo, cachePosNo, upPosConvNo };
  264. taskSet = taskSet.OrderByDescending(e =>
  265. {
  266. var index = 0;
  267. index = Array.IndexOf(orderArr, e.TASK_POSIDCUR);
  268. if (index != -1) { return index; }
  269. else { return int.MaxValue; }
  270. }).ToList();
  271. //检测从二个开始任务列表中是否存在TPC托盘
  272. for (int i = 1; i < taskSet.Count; i++)
  273. {
  274. if (taskSet[i].TASK_BOXBARCODE.Substring(0, 3) == "TPC") return false;
  275. }
  276. }
  277. //判断是否存在AGV的入库任务
  278. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_COMTYPE == 1 && (v.TASK_WKSTATUS == (int)WkStatus.任务已下发AGV || v.TASK_WKSTATUS == (int)WkStatus.AGV任务完成)))
  279. {
  280. if (taskSet.Count >= 1)
  281. {
  282. return false;
  283. }
  284. }
  285. return true;
  286. }
  287. /// <summary>
  288. /// 检测出库位置状态
  289. /// </summary>
  290. /// <param name="upPosConvNo">RGV下料点</param>
  291. /// <param name="requestagvPos">agv对接工位</param>
  292. /// <param name="requestManualPos">扫描位置</param>
  293. /// <param name="onMatManualPos">出库缓存位置或入库位置</param>
  294. /// <returns></returns>
  295. private bool CheckUpTask(string upPosConvNo,string requestagvPos,string requestManualPos,string onMatManualPos)
  296. {
  297. string plc_name = "conveyor02";
  298. //查询Agv对接口输送线信息
  299. var conv_agv = ConveyorHelper.GetConveyorSignal(plc_name, requestagvPos);
  300. if (conv_agv.DB521_Request || conv_agv.DB521_Goodsend == Convert.ToInt32(upPosConvNo))
  301. {
  302. return false;
  303. }
  304. //查询扫码位置
  305. var conv_scanning = ConveyorHelper.GetConveyorSignal(plc_name, requestManualPos);
  306. if (conv_scanning.DB521_Request || conv_scanning.DB521_Goodsend == Convert.ToInt32(upPosConvNo))
  307. {
  308. return false;
  309. }
  310. //判断出口是否存在入库的任务
  311. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_COMTYPE == 1 && (v.TASK_POSIDFROM == requestagvPos || v.TASK_POSIDFROM == requestManualPos) && (v.TASK_WKSTATUS <= 1 || v.TASK_POSIDNEXT == upPosConvNo)))
  312. {
  313. return false;
  314. }
  315. //判断是否存在原膜托盘的出库任务
  316. var taskSet = SugarBase.DB.Queryable<WCS_TASK>().Where(v => v.TASK_COMTYPE == 2 && (v.TASK_POSIDNEXT == requestagvPos || v.TASK_POSIDNEXT == onMatManualPos || v.TASK_POSIDNEXT == upPosConvNo)).ToList();
  317. if (taskSet.Count >= 2 && taskSet.Any(v => v.TASK_BOXBARCODE.Substring(0, 3) == "TPC"))
  318. {
  319. //var task_dtl = SugarBase.DB.Queryable<WCS_TASK_DTL>().Where(v => taskSet.Any(t => t.TASK_NO == v.TASKNO)).OrderBy(v => v.EXECUTEDATE).First();
  320. //if (taskSet.First(v => v.TASK_NO == task_dtl.TASKNO).TASK_BOXBARCODE.Substring(0, 3) == "TPC")
  321. //{
  322. // return false;
  323. //}
  324. if (taskSet.Any(v => v.TASK_POSIDNEXT == onMatManualPos))
  325. {
  326. return false;
  327. }
  328. }
  329. if (taskSet.Count == 1)
  330. {
  331. //查询人工上熟化架位置是否存在任务
  332. var conv_Manual = ConveyorHelper.GetConveyorSignal(plc_name, onMatManualPos);
  333. if (conv_Manual.DB521_Tasknum > 0 && conv_Manual.DB521_Tasknum < 10000 || conv_Manual.DB521_Request)
  334. {
  335. return false;
  336. }
  337. }
  338. return true;
  339. }
  340. #endregion;
  341. protected override List<string> QueryRoutes(WCS_TASK task, List<string> routeSet)
  342. {
  343. var routes = new List<string>();
  344. if (FullCacheList.Contains(task.TASK_POSIDFROM) && PlcName == rgv1135)
  345. {
  346. var syssetitem = Current.SysSets.FirstOrDefault(v => v.SET_TYPE == matureRoom && v.SET_ID == conv_1508);
  347. if (syssetitem.SET_VALUE == "0")
  348. {
  349. if (CheckMatureRoom(task, conv_1136, conv_1508))
  350. {
  351. routes.Add(conv_1136);
  352. }
  353. }
  354. syssetitem = Current.SysSets.FirstOrDefault(v => v.SET_TYPE == matureRoom && v.SET_ID == conv_1509);
  355. if (syssetitem.SET_VALUE == "0")
  356. {
  357. if (CheckMatureRoom(task, conv_1138, conv_1509))
  358. {
  359. routes.Add(conv_1138);
  360. }
  361. }
  362. }
  363. if (routes.Count > 0)
  364. {
  365. return routes;
  366. }
  367. else
  368. {
  369. return base.QueryRoutes(task, routeSet);
  370. }
  371. }
  372. #region 其它功能
  373. protected override void Rgv_OtherExtend()
  374. {
  375. //throw new NotImplementedException();
  376. }
  377. #endregion;
  378. #endregion;
  379. }
  380. }