Base_SingleRgv.cs 14 KB

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  1. using SqlSugar;
  2. using System;
  3. using System.Collections.Generic;
  4. using System.Linq;
  5. using System.Text;
  6. using System.Threading;
  7. using WCS.Data;
  8. using WCS.Data.Models;
  9. using WCS.Data.Utils;
  10. using WCS.PLC.Model.Equipment;
  11. namespace WCS.PLC
  12. {
  13. public class Base_SingleRgv : Base_Rgv
  14. {
  15. #region Constructor
  16. public Base_SingleRgv() : base()
  17. {
  18. }
  19. #endregion;
  20. #region 属性
  21. //工位编号
  22. protected string RgvPos { get; set; }
  23. #endregion;
  24. #region 方法
  25. private int _locRgvExecute = 0;
  26. public override void Run()
  27. {
  28. if (Interlocked.Exchange(ref _locRgvExecute, 1) == 0)
  29. {
  30. try
  31. {
  32. RgvExecute();
  33. }
  34. catch (Exception ex)
  35. {
  36. string errormsg = string.Format("Rgv[{0}]执行异常,消息:{1}", PlcName, ex.ToString());
  37. LogMessageHelper.RecordLogMessage(errormsg, ex);
  38. }
  39. finally
  40. {
  41. RgvRunFinish_Other();
  42. Interlocked.Exchange(ref _locRgvExecute, 0);
  43. }
  44. }
  45. }
  46. protected virtual void RgvRunFinish_Other() { }
  47. internal void RgvExecute()
  48. {
  49. //RGV完成任务
  50. Rgv_Finish();
  51. //上下料
  52. OnUpMateriel();
  53. //其它功能
  54. Rgv_OtherExtend();
  55. }
  56. internal void Rgv_Finish()
  57. {
  58. if (Rgv.DB521_Finish_1)
  59. {
  60. var task = SugarBase.DB.Queryable<WCS_TASK>().First(v => v.TASK_NO == Rgv.DB521_TaskID_1 && v.TASK_RGVNO == PlcName);
  61. if (task != null)
  62. {
  63. task.TASK_RGVNO = "";
  64. //task.TASK_POSIDCUR = task.TASK_POSIDNEXT;
  65. if (task.TASK_WKSTATUS == 7) task.TASK_WKSTATUS = (int)WkStatus.RGV完成;
  66. SugarBase.DB.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = task.TASK_WKSTATUS, TASK_POSIDCUR = task.TASK_POSIDNEXT, TASK_RGVNO = "", TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  67. .Where(it => it.TASK_NO == task.TASK_NO)
  68. .ExecuteCommand();
  69. DateTime lastfinishtime = SugarBase.DB.GetDate();
  70. //更新最后完成时间
  71. SugarBase.DB.Updateable<WCS_PLC>(it => new WCS_PLC() { PLC_LASTFINISHTIME = lastfinishtime }).Where(it => it.PLC_NAME ==PlcName).ExecuteCommand();
  72. bool isReducePriority = true;//是否降低优先级(均匀原则)
  73. //重新排上料顺序(均匀原则,就近原则)
  74. RGVOnPosList.ForEach(item =>
  75. {
  76. if (isReducePriority)
  77. {
  78. item.EvenOnMat_Sequence = 1;//降低优先级
  79. }
  80. else
  81. {
  82. item.EvenOnMat_Sequence = 0;//提升优先级
  83. }
  84. int convNo = Convert.ToInt32(item.RGVOUTIN_CONVNO);
  85. if (Rgv.DB521_StartPosition_1 == convNo)
  86. {
  87. isReducePriority = false;
  88. }
  89. });
  90. }
  91. }
  92. Rgv_Complete();
  93. }
  94. internal void OnUpMateriel()
  95. {
  96. if (string.IsNullOrWhiteSpace(PlcName)) return;
  97. if (Rgv.DB521_SystemStatus != 1) return;
  98. if (Rgv.DB521_WorkMode != 1) return;
  99. if (Rgv.DB521_Finish_1 == false) return;
  100. if (Rgv.DB521_PH_Status_1) return;
  101. //是否存在执行的任务
  102. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_RGVNO == PlcName)) return;
  103. string upPosConvNo = string.Empty;
  104. //1.就近原则;2.均匀原则;3.优先入库原则;4.优先出库原则;(WMS任务优先级高的任务所有原则失效)
  105. var rgvtask = QueryOnUpTask(ref upPosConvNo);
  106. if (rgvtask == null) return;
  107. var rgvwrite = new WCSWriteToRgvSignal();
  108. rgvwrite.Plc = RgvPlc;
  109. rgvwrite.RgvPos = RgvPosEnum.一号工位;
  110. rgvwrite.DBName = WCS_PLCItem.WCS_DBSet.FirstOrDefault(v => v.DB_TypeCh == DB_TypeEnum.WCS可读可写DB).DB_NAME;
  111. rgvwrite.RgvNo = PlcName;
  112. rgvwrite.WriteStartAddress = Rgv.EquDbInfo_ReadWrite.DBReadIndox;
  113. rgvwrite.Tasknum = rgvtask.TASK_NO;
  114. rgvwrite.StartPosition = Convert.ToInt32(rgvtask.TASK_POSIDCUR);
  115. rgvwrite.DestPosition = Convert.ToInt32(upPosConvNo);
  116. WriteTaskToRgv(rgvwrite);
  117. }
  118. private WCS_TASK QueryOnUpTask(ref string upPosConvNo)
  119. {
  120. WCS_TASK rgvtask = null;
  121. foreach (var item in RGVOnPosList)
  122. {
  123. var conv = ConveyorHelper.GetConveyorSignal(item.PLCNAME, item.RGVOUTIN_CONVNO);
  124. //if (!conv.CvDB51_PH_Status) continue;
  125. var task = SugarBase.DB.Queryable<WCS_TASK>().Single(v => v.TASK_POSIDCUR == item.RGVOUTIN_CONVNO && conv.DB521_Tasknum == v.TASK_NO);
  126. if (task == null || task.TASK_WKSTATUS != (int)WkStatus.输送机执行) continue;
  127. //查询任务下料点列表
  128. var routeSet = EquRouteHelper.QueryRoute(item.RGVOUTIN_CONVNO, task.TASK_POSIDTO)
  129. .Where(v => v.ROUTE_STARTPOS == item.RGVOUTIN_CONVNO)
  130. .Select(t => t.ROUTE_SONPOS).ToList();
  131. //routeSet = QueryRoutes(task, routeSet);
  132. if (routeSet.Count() == 0)
  133. {
  134. if (task.TASK_POSIDFROM == "1094" || task.TASK_POSIDFROM == "Pvc_4_Full01" || task.TASK_POSIDFROM == "Pvc_4_Full02" || task.TASK_POSIDFROM == "Pvc_4_Back")
  135. {
  136. routeSet.Add("1120");
  137. }
  138. else
  139. {
  140. LogMessageHelper.RecordLogMessage(string.Format("任务[{0}]当前地址[{1}]目标地址[{2}]未查询到路由地址。", task.TASK_NO, item.RGVOUTIN_CONVNO, task.TASK_POSIDTO));
  141. continue;
  142. }
  143. }
  144. if (!CheckOnTaskToPos(task, item.RGVOUTIN_CONVNO)) continue;
  145. var rgvUpPosList = QueryRgvUpPosList(item.RGVOUTIN_CONVNO);
  146. rgvUpPosList = rgvUpPosList.Where(v => routeSet.Any(t => t.Contains(v.RGVOUTIN_CONVNO))).ToList();
  147. if (rgvUpPosList.Any(v => v.SrmTunnelNo <= 0) == false && task.TASK_POSIDTO == srm)
  148. {
  149. if (string.IsNullOrWhiteSpace(task.TASK_ITEM7) || task.TASK_ITEM7 == "0")
  150. {
  151. //预分配堆垛机巷道
  152. ThreadHelper.TaskThread(BaseWorkflow.PreparatoryAssignSrmTunnel, task, 2000);
  153. }
  154. if (string.IsNullOrWhiteSpace(task.TASK_ITEM7))
  155. {
  156. rgvUpPosList = new List<WCS_RGVOutInInfo>();//清零
  157. }
  158. else
  159. {
  160. //根据巷道预分配调整下料口顺序
  161. var srmTunnelList = task.TASK_ITEM7.Split(',');
  162. var rgvUpPosSet = rgvUpPosList.Where(v => srmTunnelList.Contains(v.SrmTunnelNo.ToString())).ToList();
  163. if (rgvUpPosSet.Count() <= 0)
  164. {
  165. throw new Exception(string.Format("任务[{0}]根据分配货位获取下料点列表为零,请排查分配巷道是否正确。", task.TASK_NO));
  166. }
  167. var rgvUpPosList_temp = new List<WCS_RGVOutInInfo>();
  168. srmTunnelList.ToList().ForEach(v => rgvUpPosList_temp.Add(rgvUpPosSet.First(t => t.SrmTunnelNo.ToString() == v)));
  169. rgvUpPosList = rgvUpPosList_temp;
  170. }
  171. }
  172. //检测下料位置是否可用
  173. foreach (var upItem in rgvUpPosList)
  174. {
  175. var upConv = ConveyorHelper.GetConveyorSignal(upItem.PLCNAME, upItem.RGVOUTIN_CONVNO);
  176. if (upConv.CvDB51_PH_Status == false && upConv.DB521_Tasknum == 0 && upConv.DB521_Request == false || (upItem.IsCheckUpMatPos == false))
  177. {
  178. if (SugarBase.DB.Queryable<WCS_TASK>().Any(v => v.TASK_POSIDCUR == upItem.RGVOUTIN_CONVNO && v.TASK_POSIDNEXT == upItem.RGVOUTIN_CONVNO) && upItem.IsCheckUpMatPos)
  179. {
  180. LogMessageHelper.RecordLogMessage(string.Format("穿梭车[{0}]下料位置[{1}]PLC无光电和任务号但WCS存在任务。", PlcName, upItem.RGVOUTIN_CONVNO));
  181. }
  182. else
  183. {
  184. if (CheckUpTaskToPos(task, upItem.RGVOUTIN_CONVNO))
  185. {
  186. if (!string.IsNullOrWhiteSpace(task.TASK_ITEM7))
  187. {
  188. var srminitem = Current.WCS_SrmOutInInfoSet.FirstOrDefault(v => v.SRMOUTIN_CONVNO == upItem.RGVOUTIN_CONVNO);
  189. //任务分配巷道
  190. var result = TryCachHelper.TryExecute((db) =>
  191. {
  192. db.Updateable<WCS_TASK>(it => new WCS_TASK()
  193. {
  194. TASK_EndTunnelNum = upItem.SrmTunnelNo.ToString(),
  195. TASK_POSIDTO = srminitem.SRMOUTIN_SRMNO,
  196. TASK_SRMNO = srminitem.SRMOUTIN_SRMNO,
  197. TASK_EDITUSERNO = "WCS",
  198. TASK_EDITDATETIME = DateTime.Now
  199. })
  200. .Where(it => it.TASK_NO == task.TASK_NO)
  201. .ExecuteCommand();
  202. });
  203. if (!string.IsNullOrWhiteSpace(result))
  204. {
  205. throw new Exception(string.Format("WMS任务[{0}]分配巷道更新任务失败,原因[{1}]", task.TASK_WMSNO, result));
  206. }
  207. }
  208. upPosConvNo = upItem.RGVOUTIN_CONVNO;
  209. break;
  210. }
  211. }
  212. }
  213. }
  214. if (string.IsNullOrWhiteSpace(upPosConvNo)) continue;
  215. rgvtask = task;
  216. break;
  217. }
  218. return rgvtask;
  219. }
  220. protected virtual List<string> QueryRoutes(WCS_TASK task, List<string> routeSet) { return routeSet; }
  221. protected override void UpdateRgvTaskStatus(SqlSugarClient db, WCSWriteToRgvSignal rgvwrite)
  222. {
  223. var task = Current.TaskSet.First(t => t.TASK_NO == rgvwrite.Tasknum);
  224. string msg = string.Empty;
  225. if (rgvwrite.TaskType == 3)
  226. {
  227. //移动
  228. db.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = (int)WkStatus.RGV移动, TASK_RGVNO = PlcName, TASK_ITEM4 = rgvwrite.StartPosition.ToString(), TASK_POSIDNEXT = rgvwrite.DestPosition.ToString(), TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  229. .Where(it => it.TASK_NO == task.TASK_NO)
  230. .ExecuteCommand();
  231. msg = string.Format("穿梭车[{0}]开始执行移动任务[{1}]起始点[{2}]终点[{3}]", rgvwrite.RgvNo, rgvwrite.Tasknum, rgvwrite.StartPosition, rgvwrite.DestPosition);
  232. }
  233. else
  234. {
  235. db.Updateable<WCS_TASK>(it => new WCS_TASK() { TASK_WKSTATUS = (int)WkStatus.RGV执行中, TASK_RGVNO = PlcName, TASK_ITEM4 = rgvwrite.StartPosition.ToString(), TASK_POSIDNEXT = rgvwrite.DestPosition.ToString(), TASK_EDITUSERNO = "WCS", TASK_EDITDATETIME = DateTime.Now })
  236. .Where(it => it.TASK_NO == task.TASK_NO)
  237. .ExecuteCommand();
  238. msg = string.Format("穿梭车[{0}]开始执行上下料任务[{1}]上料点[{2}]下料点[{3}]", rgvwrite.RgvNo, rgvwrite.Tasknum, rgvwrite.StartPosition, rgvwrite.DestPosition);
  239. }
  240. if (!string.IsNullOrWhiteSpace(msg))
  241. {
  242. CommonData.AddWCS_TASK_DTL(db, task.TASK_NO, task.TASK_NO, task.TASK_POSIDCUR, rgvwrite.DestPosition.ToString(), msg);
  243. }
  244. }
  245. /// <summary>
  246. /// 查询RGV下料列表(就近原则)
  247. /// </summary>
  248. protected List<WCS_RGVOutInInfo> QueryRgvUpPosList(string onPosConvNo)
  249. {
  250. var tempList = Current.WCS_RGVOutInInfoSet.Where(v =>v.RGVOUTIN_RGVNO == PlcName && (v.RGVOUTIN_OUTINTYPE == "UpMat" || v.RGVOUTIN_OUTINTYPE == "OnUpMat")).ToList();
  251. var curItem = RGVOnPosList.FirstOrDefault(v => v.RGVOUTIN_CONVNO == onPosConvNo);
  252. if (curItem != null)
  253. {
  254. foreach (var item in tempList)
  255. {
  256. int difference = item.RGVOUTIN_SEQUENCE - curItem.RGVOUTIN_SEQUENCE;
  257. item.RGVCURRENT_SEQUENCE = Math.Abs(difference);
  258. }
  259. }
  260. return tempList.OrderBy(v => v.RGVCURRENT_SEQUENCE).ToList();
  261. }
  262. #region #region virtual,abstract
  263. protected virtual bool CheckOnTaskToPos(WCS_TASK task, string onPosConvNo) { return true; }
  264. protected virtual bool CheckUpTaskToPos(WCS_TASK task, string upPosConvNo) { return true; }
  265. protected virtual void Rgv_OtherExtend() { }
  266. protected virtual void Rgv_Complete() { }
  267. #endregion;
  268. #endregion;
  269. }
  270. }