机械臂cs.cs 45 KB

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  1. using Newtonsoft.Json;
  2. using PlcSiemens.Core.Extension;
  3. using ServiceCenter.Extensions;
  4. using ServiceCenter.Logs;
  5. using ServiceCenter.SqlSugars;
  6. using SqlSugar;
  7. using System.ComponentModel;
  8. using WCS.Core;
  9. using WCS.Entity;
  10. using WCS.Entity.Protocol.Protocol.Robot;
  11. using WCS.Entity.Protocol.Robot;
  12. using WCS.Entity.Protocol.Station;
  13. using WCS.WorkEngineering.Extensions;
  14. using WCS.WorkEngineering.Model.WMS;
  15. using WCS.WorkEngineering.Worlds.环形库.环形库;
  16. using DeviceFlags = WCS.WorkEngineering.Extensions.DeviceFlags;
  17. using TaskStatus = WCS.Entity.TaskStatus;
  18. namespace WCS.WorkEngineering.Systems
  19. {
  20. /// <summary>
  21. /// 机械臂
  22. /// </summary>
  23. [BelongTo(typeof(RingWorld1))]
  24. [Description("机械臂")]
  25. public class 机械臂 : DeviceSystem<Device<IRobot520, IRobot521, IRobot522>>
  26. {
  27. protected override bool ParallelDo => true;
  28. /// <summary>
  29. /// 取货点设备集合
  30. /// </summary>
  31. private Dictionary<string, List<Device>> PickUpDevices = new();
  32. /// <summary>
  33. /// 放货设备
  34. /// </summary>
  35. private Dictionary<string, List<Device<IStation520, IStation521, IStation523, IRobot530>>> PutDevices = new();
  36. public 机械臂()
  37. {
  38. //获取所有的机械臂 集合
  39. var devices = Device.All.Where(v => v.HasFlag(DeviceFlags.Robot));
  40. //开始分配
  41. foreach (var robot in devices)
  42. {
  43. //取货设备
  44. PickUpDevices.Add(robot.Code, robot.Sources.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => v).ToList());
  45. PutDevices.Add(robot.Code, robot.Targets.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => new Device<IStation520, IStation521, IStation523, IRobot530>(v, World)).ToList());
  46. }
  47. }
  48. public override void Do(Device<IRobot520, IRobot521, IRobot522> obj)
  49. {
  50. #region 处理完成任务
  51. //判断DB520 完成任务确认清除信号 是否为1
  52. if (obj.Data.OkAck == 1 && obj.Data2 is { TaskFinishId1: 0, TaskFinishId2: 0 }) obj.Data.OkAck = 0;
  53. if (obj.Data2.TaskFinishId1 > 0 || obj.Data2.TaskFinishId2 > 0)
  54. {
  55. //处理完成的任务信息
  56. var tasks = new List<WCS_TaskInfo>();
  57. //开始处理
  58. SqlSugarHelper.Do(db =>
  59. {
  60. World.Log($"机械臂任务处理:开始--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Low);
  61. var isDP = obj.Entity.GetIsDirectPalletizing(db.Default);
  62. //根据DB521任务号获取对应任务
  63. var taskInfoList = db.Default.Queryable<WCS_TaskInfo>().Where(v => v.ID == obj.Data2.TaskFinishId1 || v.ID == obj.Data2.TaskFinishId2).ToList();
  64. foreach (var task in taskInfoList.Where(task => task.Status == Entity.TaskStatus.StackerExecution))
  65. {
  66. //根据任务类型做不同的处理
  67. switch (task.Type)
  68. {
  69. case TaskType.SetPlate: //工字轮入库
  70. if (isDP)
  71. {
  72. //完成任务
  73. task.Status = Entity.TaskStatus.ConveyorExecution;
  74. task.EndTime = DateTime.Now;
  75. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.EndTime }).ExecuteCommand();
  76. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "直接码垛任务完成码垛");
  77. }
  78. else
  79. {
  80. //完成任务
  81. task.Status = Entity.TaskStatus.Finish;
  82. task.EndTime = DateTime.Now;
  83. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.EndTime }).ExecuteCommand();
  84. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "入库任务结束");
  85. }
  86. break;
  87. case TaskType.OutDepot:
  88. //var pall = db.Default.Queryable<WCS_TaskInfo>().Where(x => x.AddrTo == task.AddrTo && x.Type == TaskType.Delivery && x.Status < TaskStatus.Finish).First() ?? throw new Exception($"未找到对应的托盘搬运任务,无法进行绑盘");
  89. task.Status = Entity.TaskStatus.StackerCompleted;
  90. task.EditTime = DateTime.Now;
  91. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.EditTime }).ExecuteCommand();
  92. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "出库任务结束");
  93. break;
  94. case TaskType.TransferDepot:
  95. task.Status = Entity.TaskStatus.Finish;
  96. task.EndTime = DateTime.Now;
  97. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.EndTime }).ExecuteCommand();
  98. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "移库任务结束");
  99. break;
  100. }
  101. tasks.Add(task);
  102. }
  103. });
  104. if (!tasks.Any()) throw new KnownException("数据库提交事务错误", LogLevelEnum.High);
  105. // 写入信号
  106. obj.Data.OkAck = 1;
  107. World.Log($"机械臂任务处理:结束--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Mid);
  108. }
  109. #endregion 处理完成任务
  110. //robot是否可以下发任务
  111. if (obj.Data2.VoucherNo != obj.Data.VoucherNo)
  112. {
  113. World.Log($"凭证号不一致,DB520:{obj.Data.VoucherNo},DB521:{obj.Data2.VoucherNo}", LogLevelEnum.Mid);
  114. return;
  115. }
  116. if (obj.Data2.RobotMode != RobotMode.Automatic)
  117. {
  118. World.Log($"robot处于{obj.Data2.RobotMode.GetDescription()}模式", LogLevelEnum.Mid);
  119. return;
  120. }
  121. if (obj.Data2.RunStatus != RobotRunStatus.Idle)
  122. {
  123. World.Log($"robot处于{obj.Data2.RunStatus.GetDescription()}状态", LogLevelEnum.Mid);
  124. return;
  125. }
  126. //判断是否有任务是机器人执行中
  127. //再检查是否有等待执行的货物
  128. var inMaxQuantity = 0; //出入库的周期检查比为1:3
  129. var taskss = new List<WCS_TaskInfo>();
  130. var isDP = false; //当前机械臂是否直接码垛
  131. SqlSugarHelper.Do(db =>
  132. {
  133. isDP = obj.Entity.GetIsDirectPalletizing(db.Default);
  134. var code = $"RobotMaxConsecutiveStorageCount{obj.Entity.Code.Last()}";
  135. inMaxQuantity = db.Default.Queryable<fjSysConfig>().First(x => x.Code == code).SContent.ToInt();
  136. //获取当前堆垛机的所有未完成任务 ,就算查到了未提交的事务也无所谓,无非下一个周期再执行一次
  137. taskss = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(v => v.Status < Entity.TaskStatus.Finish && v.Device == obj.Entity.Code).ToList();
  138. //任务集合是否有处于堆垛机执行状态的任务
  139. if (taskss.Any(v => v.Status == Entity.TaskStatus.StackerExecution)) throw new KnownException($"有任务处于堆垛机执行状态", LogLevelEnum.High);
  140. });
  141. if (isDP) //直接码垛
  142. {
  143. //获取当前机械臂所有的取货站台
  144. var pickUpDevices = obj.Entity.Sources.Where(x => x.HasFlag(DeviceFlags.输送机)).Where(x => x.DeviceGroup.Any()).Select(
  145. x =>
  146. {
  147. var group = x.DeviceGroup.Select(s => new Device<IStation523, IStation524>(s, World)).ToList();
  148. return new Tuple<Device<IStation523, IStation524>, List<Device<IStation523, IStation524>>>(new Device<IStation523, IStation524>(x, World), group);
  149. }).ToList();
  150. if (!pickUpDevices.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无取货路径点", LogLevelEnum.High);
  151. //获取取货设备的设备组中都是停止运行的
  152. var arrIn = pickUpDevices.Where(x => x.Item2.All(a => !a.Data.Status.HasFlag(StationStatus.Run)))
  153. .Where(x =>
  154. {
  155. var inStock = x.Item2.Any(a => a.Data2.TaskNumber > 0 && a.Data.Status.HasFlag(StationStatus.PH_Status));
  156. var minDevice = x.Item2.OrderBy(o => o.Entity.Code.ToShort()).First();
  157. return minDevice.Data2.TaskNumber > 0 && minDevice.Data.Status.HasFlag(StationStatus.PH_Status) && minDevice.Data2.CmdType.HasFlag(StationCmd.Res7) && inStock;
  158. }).ToList();
  159. //.OrderBy(x => x.Item1.Data2.TaskNumber)
  160. if (!arrIn.Any())
  161. {
  162. World.Log($"[{obj.Entity.Code}]等待入库任务输送到位");
  163. obj.Entity.SetFlag("InQuantity", inMaxQuantity + 100); //在无货物的情况下,只检查一次,下次直接查询是否有出库任务,避免无效检查周期的产生
  164. return;
  165. }
  166. //先按可取货位数量排序,再按任务号排序
  167. var devGroup = arrIn.OrderByDescending(x => x.Item2.Count(i => i.Data2.TaskNumber > 0 && i.Data.Status.HasFlag(StationStatus.PH_Status)))
  168. .ThenByDescending(x =>
  169. {
  170. int number;
  171. List<Device<IStation523, IStation524>> devices = new List<Device<IStation523, IStation524>>();
  172. var deviceCodes = GetDeviceCodeList(x.Item1.Entity.Code);
  173. devices = Device.All.Where(x => deviceCodes.Contains(x.Code)).Select(x => new Device<IStation523, IStation524>(x, World)).ToList();
  174. number = devices.Count(x => x.Data2.TaskNumber > 0 && x.Data.Status.HasFlag(StationStatus.PH_Status) && !x.Data.Status.HasFlag(StationStatus.Run));
  175. return number;
  176. }).First().Item2
  177. .Where(x => x.Data2.TaskNumber > 0 && x.Data.Status.HasFlag(StationStatus.PH_Status));
  178. var taskList = new List<Tuple<WCS_TaskInfo, Device<IStation523, IStation524>>>();
  179. SqlSugarHelper.Do(db =>
  180. {
  181. foreach (var dev in devGroup)
  182. {
  183. var task = db.Default.Queryable<WCS_TaskInfo>().First(v => v.Type == TaskType.SetPlate && v.Status == Entity.TaskStatus.FinishOfShunt && dev.Data2.TaskNumber == v.ID);
  184. if (task == null) continue;
  185. if (db.Default.Queryable<WCS_TaskInfo>().Where(x => x.WmsTask == task.WmsTask && x.AddrTo == task.AddrTo && x.Status < TaskStatus.Finish).Count()>1)
  186. {
  187. throw new KnownException($"当前码垛编号与任务{task.ID}码垛编号重复,请联系工程师确认是否有误", LogLevelEnum.High);
  188. }
  189. task.Status = Entity.TaskStatus.StackerExecution;
  190. task.LastInteractionPoint = dev.Entity.Code;
  191. task.SrmStation = dev.Entity.Code;
  192. task.Device = obj.Entity.Code;
  193. task.EditWho = "WCS";
  194. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.AddrTo, x.Line, x.Col, x.Layer, x.Depth, x.LastInteractionPoint, x.SrmStation, x.Device, x.EditWho }).ExecuteCommand();
  195. task.AddWCS_TASK_DTL(db.Default, dev.Entity.Code, task.AddrTo, "任务下发机械臂执行");
  196. taskList.Add(new(task, dev));
  197. }
  198. });
  199. if (!taskList.Any()) return;
  200. switch (taskList.Count)
  201. {
  202. case 1:
  203. var task = taskList.FirstOrDefault().Item1;
  204. var dev = taskList.FirstOrDefault().Item2;
  205. //下发任务
  206. obj.Data.TaskNumber1 = task.ID;
  207. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  208. obj.Data.SCol1 = 0;
  209. obj.Data.SLayer1 = 0;
  210. obj.Data.SDepth1 = 0;
  211. obj.Data.ELine1 = task.AddrTo.ToShort();
  212. obj.Data.ECol1 = task.WmsTask.ToShort();
  213. obj.Data.ELayer1 = 0;
  214. obj.Data.EDepth1 = 0;
  215. obj.Data.TaskNumber2 = 0;
  216. obj.Data.SLine2 = 0;
  217. obj.Data.SCol2 = 0;
  218. obj.Data.SLayer2 = 0;
  219. obj.Data.SDepth2 = 0;
  220. obj.Data.ELine2 = 0;
  221. obj.Data.ECol2 = 0;
  222. obj.Data.ELayer2 = 0;
  223. obj.Data.EDepth2 = 0;
  224. obj.Data.TaskSum = taskList.Count.ToShort();
  225. obj.Data.GoodsType = task.GoodsType switch
  226. {
  227. 18 => 1,
  228. 34 => 2,
  229. 50 => 3,
  230. _ => 0
  231. };
  232. obj.Data.TaskType = 6;
  233. obj.Data.VoucherNo++;
  234. break;
  235. case 2:
  236. taskList = taskList.OrderByDescending(x => x.Item2.Entity.Code.ToInt()).ToList();
  237. var maxWmsTask = taskList.Max(x => x.Item1.WmsTask).ToShort();
  238. var minWmsTask = taskList.Min(x => x.Item1.WmsTask).ToShort();
  239. //一工位取深度较大的任务
  240. var taskInfo = taskList[1];
  241. task = taskInfo.Item1;
  242. dev = taskInfo.Item2;
  243. obj.Data.TaskNumber1 = task.ID;
  244. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  245. obj.Data.SCol1 = 0;
  246. obj.Data.SLayer1 = 0;
  247. obj.Data.SDepth1 = 0;
  248. obj.Data.ELine1 = task.AddrTo.ToShort();
  249. obj.Data.ECol1 = task.WarehouseCode.Contains("N") ? minWmsTask : maxWmsTask;
  250. obj.Data.ELayer1 = 0;
  251. obj.Data.EDepth1 = 0;
  252. //二工位取深度较少的值
  253. taskInfo = taskList[0];
  254. task = taskInfo.Item1;
  255. dev = taskInfo.Item2;
  256. obj.Data.TaskNumber2 = task.ID;
  257. obj.Data.SLine2 = dev.Entity.Code.ToShort();
  258. obj.Data.SCol2 = 0;
  259. obj.Data.SLayer2 = 0;
  260. obj.Data.SDepth2 = 0;
  261. obj.Data.ELine2 = task.AddrTo.ToShort();
  262. obj.Data.ECol2 = task.WarehouseCode.Contains("N") ? maxWmsTask : minWmsTask;
  263. obj.Data.ELayer2 = 0;
  264. obj.Data.EDepth2 = 0;
  265. obj.Data.TaskSum = taskList.Count.ToShort();
  266. obj.Data.GoodsType = task.GoodsType switch
  267. {
  268. 18 => 1,
  269. 34 => 2,
  270. 50 => 3,
  271. _ => 0
  272. };
  273. obj.Data.TaskType = 6;
  274. obj.Data.VoucherNo++;
  275. break;
  276. default:
  277. throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
  278. }
  279. }
  280. else
  281. {
  282. //获取入库次数
  283. var inQuantity = obj.Entity.GetFlag<int>("InQuantity");
  284. //入库任务优先 或 上一个周期是出库任务并且出库任务无优先
  285. if (inQuantity < inMaxQuantity) //入库任务
  286. {
  287. //判断本次优先执行楼层,并设置下次执行时优先楼层
  288. var floor = obj.Entity.GetFlag<int>("FloorIn");
  289. floor = floor % 2 + 1;
  290. obj.Entity.SetFlag("FloorIn", floor);
  291. obj.Entity.SetFlag("InQuantity", inQuantity + 1);
  292. //获取当前机械臂所有的取货站台
  293. var pickUpDevices = obj.Entity.Sources.Where(x => x.HasFlag(DeviceFlags.输送机)).Where(x => x.DeviceGroup.Any()).Select(
  294. x =>
  295. {
  296. var group = x.DeviceGroup.Select(s => new Device<IStation523, IStation524>(s, World)).ToList();
  297. return new Tuple<Device<IStation523, IStation524>, List<Device<IStation523, IStation524>>>(new Device<IStation523, IStation524>(x, World), group);
  298. }).ToList();
  299. if (!pickUpDevices.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无取货路径点", LogLevelEnum.High);
  300. //获取取货设备的设备组中都是停止运行的
  301. var arrIn = pickUpDevices.Where(x => x.Item2.All(a => !a.Data.Status.HasFlag(StationStatus.Run)))
  302. .Where(x =>
  303. {
  304. var inStock = x.Item2.Any(a => a.Data2.TaskNumber > 0 && a.Data.Status.HasFlag(StationStatus.PH_Status));
  305. var minDevice = x.Item2.OrderBy(o => o.Entity.Code.ToShort()).First();
  306. return minDevice.Data2.TaskNumber > 0 && minDevice.Data.Status.HasFlag(StationStatus.PH_Status) && minDevice.Data2.CmdType.HasFlag(StationCmd.Res7) && inStock;
  307. }).ToList();
  308. //.OrderBy(x => x.Item1.Data2.TaskNumber)
  309. if (!arrIn.Any())
  310. {
  311. World.Log($"[{obj.Entity.Code}]等待入库任务输送到位");
  312. obj.Entity.SetFlag("InQuantity", inMaxQuantity + 100); //在无货物的情况下,只检查一次,下次直接查询是否有出库任务,避免无效检查周期的产生
  313. return;
  314. }
  315. //先按可取货位数量排序,再按任务号排序
  316. var devGroup = arrIn.OrderByDescending(x => x.Item2.Count(i => i.Data2.TaskNumber > 0 && i.Data.Status.HasFlag(StationStatus.PH_Status)))
  317. .ThenByDescending(x =>
  318. {
  319. int number;
  320. List<Device<IStation523, IStation524>> devices = new List<Device<IStation523, IStation524>>();
  321. var deviceCodes = GetDeviceCodeList(x.Item1.Entity.Code);
  322. devices = Device.All.Where(x => deviceCodes.Contains(x.Code)).Select(x => new Device<IStation523, IStation524>(x, World)).ToList();
  323. number = devices.Count(x => x.Data2.TaskNumber > 0 && x.Data.Status.HasFlag(StationStatus.PH_Status) && !x.Data.Status.HasFlag(StationStatus.Run));
  324. return number;
  325. }).First().Item2
  326. .Where(x => x.Data2.TaskNumber > 0 && x.Data.Status.HasFlag(StationStatus.PH_Status));
  327. //可用取货位数量为1,且出库任务有优先
  328. if (devGroup.Count() == 1 && (obj.Entity.GetFlag<bool>($"isOut-{obj.Entity.Code}") || taskss.Any(v => v.Device == obj.Entity.Code && v.Status == TaskStatus.WaitingToExecute && v.Type == TaskType.OutDepot)))
  329. {
  330. obj.Entity.SetFlag("InQuantity", inMaxQuantity + 100); //跳过入库任务执行出库任务,下次直接查询是否有出库任务,避免无效检查周期的产生
  331. return;
  332. }
  333. if (!devGroup.Any())
  334. {
  335. obj.Entity.SetFlag("InQuantity", inMaxQuantity + 100); //在无有效取货位的情况下,只检查一次,下次直接查询是否有出库任务,避免无效检查周期的产生
  336. throw new KnownException($"无有效入库取货位", LogLevelEnum.High);
  337. }
  338. //如果入库任务只有一个
  339. //等待下发的任务信息
  340. var taskList = new List<Tuple<WCS_TaskInfo, Device<IStation523, IStation524>>>();
  341. SqlSugarHelper.Do(db =>
  342. {
  343. foreach (var dev in devGroup)
  344. {
  345. var task = db.Default.Queryable<WCS_TaskInfo>().First(v => v.Type == TaskType.SetPlate && v.Status == Entity.TaskStatus.FinishOfShunt && dev.Data2.TaskNumber == v.ID);
  346. if (task == null) continue;
  347. task.Status = Entity.TaskStatus.StackerExecution;
  348. task.LastInteractionPoint = dev.Entity.Code;
  349. task.SrmStation = dev.Entity.Code;
  350. task.Device = obj.Entity.Code;
  351. task.EditWho = "WCS";
  352. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.AddrTo, x.Line, x.Col, x.Layer, x.Depth, x.LastInteractionPoint, x.SrmStation, x.Device, x.EditWho }).ExecuteCommand();
  353. task.AddWCS_TASK_DTL(db.Default, dev.Entity.Code, task.AddrTo, "任务下发机械臂执行");
  354. taskList.Add(new(task, dev));
  355. }
  356. });
  357. if (!taskList.Any()) return;
  358. switch (taskList.Count)
  359. {
  360. case 1:
  361. var task = taskList.FirstOrDefault().Item1;
  362. var dev = taskList.FirstOrDefault().Item2;
  363. //下发任务
  364. obj.Data.TaskNumber1 = task.ID;
  365. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  366. obj.Data.SCol1 = 0;
  367. obj.Data.SLayer1 = 0;
  368. obj.Data.SDepth1 = 0;
  369. obj.Data.ELine1 = task.Line.ToShort();
  370. obj.Data.ECol1 = task.Col.ToShort();
  371. obj.Data.ELayer1 = task.Layer.ToShort();
  372. obj.Data.EDepth1 = task.Depth.ToShort();
  373. obj.Data.TaskNumber2 = 0;
  374. obj.Data.SLine2 = 0;
  375. obj.Data.SCol2 = 0;
  376. obj.Data.SLayer2 = 0;
  377. obj.Data.SDepth2 = 0;
  378. obj.Data.ELine2 = 0;
  379. obj.Data.ECol2 = 0;
  380. obj.Data.ELayer2 = 0;
  381. obj.Data.EDepth2 = 0;
  382. obj.Data.TaskSum = taskList.Count.ToShort();
  383. obj.Data.GoodsType = task.GoodsType switch
  384. {
  385. 18 => 1,
  386. 34 => 2,
  387. 50 => 3,
  388. _ => 0
  389. };
  390. obj.Data.TaskType = 3;
  391. obj.Data.VoucherNo++;
  392. break;
  393. case 2:
  394. taskList = taskList = taskList.OrderBy(x => x.Item1.Depth).ToList();
  395. //一工位取深度较大的任务
  396. var taskInfo = taskList[1];
  397. task = taskInfo.Item1;
  398. dev = taskInfo.Item2;
  399. obj.Data.TaskNumber1 = task.ID;
  400. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  401. obj.Data.SCol1 = 0;
  402. obj.Data.SLayer1 = 0;
  403. obj.Data.SDepth1 = 0;
  404. obj.Data.ELine1 = task.Line.ToShort();
  405. obj.Data.ECol1 = task.Col.ToShort();
  406. obj.Data.ELayer1 = task.Layer.ToShort();
  407. obj.Data.EDepth1 = task.Depth.ToShort();
  408. //二工位取深度较少的值
  409. taskInfo = taskList[0];
  410. task = taskInfo.Item1;
  411. dev = taskInfo.Item2;
  412. obj.Data.TaskNumber2 = task.ID;
  413. obj.Data.SLine2 = dev.Entity.Code.ToShort();
  414. obj.Data.SCol2 = 0;
  415. obj.Data.SLayer2 = 0;
  416. obj.Data.SDepth2 = 0;
  417. obj.Data.ELine2 = task.Line.ToShort();
  418. obj.Data.ECol2 = task.Col.ToShort();
  419. obj.Data.ELayer2 = task.Layer.ToShort();
  420. obj.Data.EDepth2 = task.Depth.ToShort();
  421. obj.Data.TaskSum = taskList.Count.ToShort();
  422. obj.Data.GoodsType = task.GoodsType switch
  423. {
  424. 18 => 1,
  425. 34 => 2,
  426. 50 => 3,
  427. _ => 0
  428. };
  429. obj.Data.TaskType = 3;
  430. obj.Data.VoucherNo++;
  431. break;
  432. default:
  433. throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
  434. }
  435. World.Log($"机械臂任务处理:下发入库任务{obj.Data.TaskNumber1}--{obj.Data.TaskNumber2}--{obj.Data.VoucherNo}", LogLevelEnum.Mid);
  436. }
  437. else //出库任务
  438. {
  439. //判断本次优先执行楼层,并设置下次执行时优先楼层
  440. var floor = obj.Entity.GetFlag<int>("FloorOut");
  441. floor = floor % 2 + 1;
  442. obj.Entity.SetFlag("FloorOut", floor);
  443. obj.Entity.SetFlag("InQuantity", 0);
  444. //获取当前堆垛机所有的取货站台
  445. var arrOut = PutDevices.First(v => v.Key == obj.Entity.Code).Value;
  446. if (!arrOut.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无放货路径点", LogLevelEnum.High);
  447. //获取可以放货的设备集合
  448. arrOut = arrOut.Where(v => v.Data3.Status.HasFlag(StationStatus.PH_Status) && v.Data.TaskNumber == 0 && v.Data.GoodsEnd == 0).ToList();//有光电
  449. if (!arrOut.Any())
  450. {
  451. World.Log($"[{obj.Entity.Code}]等待出库任务输送到位");
  452. return;
  453. }
  454. var taskInfoList = new List<WCS_TaskInfo>();
  455. var nextAdd = "";
  456. SqlSugarHelper.Do(db =>
  457. {
  458. //所有出库点设备号,即
  459. var allOutCode = arrOut.Select(v => new
  460. {
  461. v.Entity.Code,
  462. v.Data4.Type
  463. }).ToList();
  464. //两个工位同时码垛,并不会一个执行一次,只有一个托盘任务全部执行完毕,才会继续执行下一个,先生成任务的码垛工位会优先执行
  465. var taskInfos = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(v =>
  466. (v.Status == TaskStatus.WaitingToExecute || v.Status == TaskStatus.ConveyorExecution) &&
  467. v.Type == TaskType.OutDepot && v.Device == obj.Entity.Code)
  468. .ToList().Where(v => allOutCode.Any(x => v.SrmStation == x.Code && v.PalletType == x.Type))
  469. .ToList();
  470. var deliveryTask = db.Default.Queryable<WCS_TaskInfo>().Where(x => x.Status > 0 && x.Type == TaskType.Delivery).ToList().Select(x => x.AddrTo);
  471. taskInfos = taskInfos.Where(x => deliveryTask.Contains(x.SrmStation)).ToList();
  472. if (!taskInfos.Any())
  473. {
  474. World.Log("等待空托盘到位");
  475. return;
  476. }
  477. if (!taskInfos.Any()) throw new KnownException($"未找到站台{JsonConvert.SerializeObject(allOutCode)}可用的出库任务", LogLevelEnum.Mid);
  478. var srmStation = taskInfos.GroupBy(x => x.SrmStation).Where(x => x.Any(s => s.Status == TaskStatus.WaitingToExecute)).Select(x => new
  479. {
  480. x.Key,
  481. x.OrderByDescending(t => t.AddTime).First().AddTime
  482. }).OrderBy(x => x.AddTime).First().Key;
  483. taskInfos = taskInfos.Where(x => x.SrmStation == srmStation).ToList(); //找到一个可以放货的待执行站台
  484. //如果全部是待执行状态,需要验证待执行的任务的数量是否与任务总数相等
  485. if (taskInfos.All(x => x.Status == TaskStatus.WaitingToExecute))
  486. {
  487. var task = taskInfos.First();
  488. if (task.FullQty != taskInfos.Count) throw new KnownException($"等待站台{srmStation}所有码垛出库任务完成初始化", LogLevelEnum.Mid);
  489. }
  490. taskInfos = taskInfos.Where(x => x.Status == TaskStatus.WaitingToExecute).OrderBy(x => x.ProdLine).ToList();
  491. if (taskInfos.FirstOrDefault().WarehouseCode.Contains("S")) //如果是南侧,翻转排序
  492. {
  493. taskInfos = taskInfos.OrderByDescending(x => x.ProdLine).ToList();
  494. }
  495. var surplusTaskNumber = taskInfos.Count; //剩余任务数量
  496. taskInfos = taskInfos.Take(2).ToList();
  497. var warehouseCode = taskInfos.FirstOrDefault().WarehouseCode;
  498. var exTaskNumber = taskInfos.Count;//执行任务数量
  499. surplusTaskNumber -= exTaskNumber;
  500. if (exTaskNumber == 2) //有两个任务
  501. {
  502. var minDepth = taskInfos!.MinBy(x => x.Depth);
  503. var maxDepth = taskInfos.MaxBy(x => x.Depth);
  504. //产品类型不同时,只能取一个
  505. if (minDepth.GoodsType != maxDepth.GoodsType)
  506. {
  507. //南边取位号较大的,北边取位号较小的
  508. taskInfos = warehouseCode.Contains("S") ? taskInfos.OrderByDescending(x => x.ProdLine).Take(1).ToList() : taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  509. }
  510. //深度之和等于6(机械臂当前无法同时执行两个三深度的取货任务)
  511. else if (taskInfos.Sum(x => x.Depth) == 6)
  512. {
  513. taskInfos = warehouseCode.Contains("S") ? taskInfos.OrderByDescending(x => x.ProdLine).Take(1).ToList() : taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  514. }
  515. else if (taskInfos[0].SrmStation != taskInfos[1].SrmStation)
  516. {
  517. taskInfos = warehouseCode.Contains("S") ? taskInfos.OrderByDescending(x => x.ProdLine).Take(1).ToList() : taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  518. }
  519. else if (warehouseCode.Contains("S"))
  520. {
  521. //从大到小 一抓偶数
  522. var max = taskInfos.MaxBy(x => x.ProdLine).ProdLine;
  523. if ((max & 1) == 1) //抓一不是偶数
  524. {
  525. taskInfos = taskInfos.OrderByDescending(x => x.ProdLine).Take(1).ToList();
  526. }
  527. }
  528. else if (warehouseCode.Contains("N"))
  529. {
  530. //从小到达 一抓奇数
  531. var mix = taskInfos.MinBy(x => x.ProdLine).ProdLine;
  532. if ((mix & 1) == 0) //抓一不是奇数
  533. {
  534. taskInfos = taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  535. }
  536. }
  537. }
  538. #region 计算剩余可执行任务数
  539. //如果有两个任务,且只有一个任务可以执行,剩余任务数+1
  540. if (exTaskNumber == 2 && taskInfoList.Count == 1) surplusTaskNumber += 1;
  541. if (surplusTaskNumber >= 1) obj.Entity.SetFlag($"isOut-{obj.Entity.Code}", true); //剩余任务数大于或等于1,下次满足条件时可以优先执行出库任务
  542. else obj.Entity.SetFlag($"isOut-{obj.Entity.Code}", false); //剩余任务数等于或小于0,下次满足条件时不可以优先执行出库任务
  543. #endregion 计算剩余可执行任务数
  544. foreach (var task in taskInfos)
  545. {
  546. task.Status = Entity.TaskStatus.StackerExecution;
  547. task.LastInteractionPoint = task.Device;
  548. task.StartTime = DateTime.Now;
  549. task.EditWho = "WCS";
  550. nextAdd = task.SrmStation;
  551. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.LastInteractionPoint, x.StartTime, x.EditWho }).ExecuteCommand();
  552. task.AddWCS_TASK_DTL(db.Default, task.Device, task.SrmStation, "任务下发机械臂执行");
  553. taskInfoList.Add(task);
  554. }
  555. });
  556. if (!taskInfoList.Any()) return;
  557. switch (taskInfoList.Count)
  558. {
  559. case 1:
  560. var task = taskInfoList.FirstOrDefault();
  561. //下发任务
  562. obj.Data.TaskNumber1 = task.ID;
  563. obj.Data.SLine1 = task.Line.ToShort();
  564. obj.Data.SCol1 = task.Col.ToShort();
  565. obj.Data.SLayer1 = task.Layer.ToShort();
  566. obj.Data.SDepth1 = task.Depth.ToShort();
  567. obj.Data.ELine1 = nextAdd.ToShort();
  568. obj.Data.ECol1 = task.ProdLine;
  569. obj.Data.ELayer1 = 0;
  570. obj.Data.EDepth1 = 0;
  571. obj.Data.TaskNumber2 = 0;
  572. obj.Data.SLine2 = 0;
  573. obj.Data.SCol2 = 0;
  574. obj.Data.SLayer2 = 0;
  575. obj.Data.SDepth2 = 0;
  576. obj.Data.ELine2 = 0;
  577. obj.Data.ECol2 = 0;
  578. obj.Data.ELayer2 = 0;
  579. obj.Data.EDepth2 = 0;
  580. obj.Data.TaskSum = taskInfoList.Count.ToShort();
  581. obj.Data.GoodsType = task.GoodsType switch
  582. {
  583. 18 => 1,
  584. 34 => 2,
  585. 50 => 3,
  586. _ => 0
  587. };
  588. obj.Data.TaskType = 4;
  589. obj.Data.VoucherNo++;
  590. break;
  591. case 2:
  592. taskInfoList = taskInfoList.OrderBy(x => x.Depth).ToList();
  593. //一工位取深度较大的任务
  594. var taskInfo = taskInfoList[1];
  595. obj.Data.TaskNumber1 = taskInfo.ID;
  596. obj.Data.SLine1 = taskInfo.Line.ToShort();
  597. obj.Data.SCol1 = taskInfo.Col.ToShort();
  598. obj.Data.SLayer1 = taskInfo.Layer.ToShort();
  599. obj.Data.SDepth1 = taskInfo.Depth.ToShort();
  600. obj.Data.ELine1 = nextAdd.ToShort();
  601. obj.Data.ECol1 = taskInfo.WarehouseCode.Contains("S") ? taskInfoList.Max(x => x.ProdLine) : taskInfoList.Min(x => x.ProdLine);
  602. obj.Data.ELayer1 = 0;
  603. obj.Data.EDepth1 = 0;
  604. //二工位取深度较少的值
  605. taskInfo = taskInfoList[0];
  606. obj.Data.TaskNumber2 = taskInfo.ID;
  607. obj.Data.SLine2 = taskInfo.Line.ToShort();
  608. obj.Data.SCol2 = taskInfo.Col.ToShort();
  609. obj.Data.SLayer2 = taskInfo.Layer.ToShort();
  610. obj.Data.SDepth2 = taskInfo.Depth.ToShort();
  611. obj.Data.ELine2 = nextAdd.ToShort();
  612. obj.Data.ECol2 = taskInfo.WarehouseCode.Contains("S") ? taskInfoList.Min(x => x.ProdLine) : taskInfoList.Max(x => x.ProdLine);
  613. obj.Data.ELayer2 = 0;
  614. obj.Data.EDepth2 = 0;
  615. obj.Data.TaskSum = taskInfoList.Count.ToShort();
  616. obj.Data.GoodsType = taskInfo.GoodsType switch
  617. {
  618. 18 => 1,
  619. 34 => 2,
  620. 50 => 3,
  621. _ => 0
  622. };
  623. obj.Data.TaskType = 4;
  624. obj.Data.VoucherNo++;
  625. break;
  626. default:
  627. throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
  628. }
  629. World.Log($"机械臂任务处理:下发出库任务{obj.Data.TaskNumber1}--{obj.Data.TaskNumber2}--{obj.Data.VoucherNo}", LogLevelEnum.Mid);
  630. }
  631. }
  632. }
  633. public override bool Select(Device dev)
  634. {
  635. return dev.Code is "Robot1" or "Robot2" or "Robot3" or "Robot4" or "Robot5" or "Robot6";
  636. }
  637. public List<string> GetDeviceCodeList(string code)
  638. {
  639. return code switch
  640. {
  641. "424" => new List<string>()
  642. {
  643. "424",
  644. "425",
  645. "422",
  646. "426",
  647. "427"
  648. },
  649. "433" => new List<string>()
  650. {
  651. "433",
  652. "434",
  653. "431",
  654. "435",
  655. "436"
  656. },
  657. "442" => new List<string>()
  658. {
  659. "442",
  660. "443",
  661. "440",
  662. "444",
  663. "445"
  664. },
  665. "642" => new List<string>()
  666. {
  667. "642",
  668. "643",
  669. "640",
  670. "644",
  671. "645"
  672. },
  673. "633" => new List<string>()
  674. {
  675. "633",
  676. "634",
  677. "631",
  678. "635",
  679. "636"
  680. },
  681. "624" => new List<string>()
  682. {
  683. "624",
  684. "625",
  685. "622",
  686. "226",
  687. "627"
  688. },
  689. "824" => new List<string>()
  690. {
  691. "824",
  692. "825",
  693. "822",
  694. "826",
  695. "827"
  696. },
  697. "833" => new List<string>()
  698. {
  699. "833",
  700. "834",
  701. "831",
  702. "835",
  703. "836"
  704. },
  705. "842" => new List<string>()
  706. {
  707. "842",
  708. "843",
  709. "840",
  710. "844",
  711. "845"
  712. },
  713. "1042" => new List<string>()
  714. {
  715. "1042",
  716. "1043"
  717. //"1040",
  718. //"1044",
  719. //"1045"
  720. },
  721. "1033" => new List<string>()
  722. {
  723. "1033",
  724. "1034"
  725. //"1031",
  726. //"1035",
  727. //"1036"
  728. },
  729. "1024" => new List<string>()
  730. {
  731. "1024",
  732. "1025",
  733. "1022",
  734. "1026",
  735. "1027"
  736. },
  737. "1224" => new List<string>()
  738. {
  739. "1224",
  740. "1225",
  741. "1222",
  742. "1226",
  743. "1227"
  744. },
  745. "1233" => new List<string>()
  746. {
  747. "1233",
  748. "1234",
  749. "1231",
  750. "1235",
  751. "1236"
  752. },
  753. "1242" => new List<string>()
  754. {
  755. "1242",
  756. "1243",
  757. "1240",
  758. "1244",
  759. "1245"
  760. },
  761. "1442" => new List<string>()
  762. {
  763. "1442",
  764. "1443",
  765. "1440",
  766. "1444",
  767. "1445"
  768. },
  769. "1433" => new List<string>()
  770. {
  771. "1433",
  772. "1434",
  773. "1431",
  774. "1435",
  775. "1436"
  776. },
  777. "1424" => new List<string>()
  778. {
  779. "1424",
  780. "1425",
  781. "1422",
  782. "1426",
  783. "1427"
  784. },
  785. _ => new List<string>()
  786. };
  787. }
  788. }
  789. }