机械臂cs.cs 45 KB

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  1. using Newtonsoft.Json;
  2. using PlcSiemens.Core.Extension;
  3. using ServiceCenter.Extensions;
  4. using ServiceCenter.Logs;
  5. using ServiceCenter.SqlSugars;
  6. using SqlSugar;
  7. using System.ComponentModel;
  8. using WCS.Core;
  9. using WCS.Entity;
  10. using WCS.Entity.Protocol.Protocol.Robot;
  11. using WCS.Entity.Protocol.Robot;
  12. using WCS.Entity.Protocol.Station;
  13. using WCS.WorkEngineering.Extensions;
  14. using WCS.WorkEngineering.Model.WMS;
  15. using WCS.WorkEngineering.Worlds.环形库.环形库;
  16. using DeviceFlags = WCS.WorkEngineering.Extensions.DeviceFlags;
  17. using TaskStatus = WCS.Entity.TaskStatus;
  18. namespace WCS.WorkEngineering.Systems
  19. {
  20. /// <summary>
  21. /// 机械臂
  22. /// </summary>
  23. [BelongTo(typeof(RingWorld1))]
  24. [Description("机械臂")]
  25. public class 机械臂 : DeviceSystem<Device<IRobot520, IRobot521, IRobot522>>
  26. {
  27. protected override bool ParallelDo => true;
  28. /// <summary>
  29. /// 取货点设备集合
  30. /// </summary>
  31. private Dictionary<string, List<Device>> PickUpDevices = new();
  32. /// <summary>
  33. /// 放货设备
  34. /// </summary>
  35. private Dictionary<string, List<Device<IStation520, IStation521, IStation523, IRobot530>>> PutDevices = new();
  36. public 机械臂()
  37. {
  38. //获取所有的机械臂 集合
  39. var devices = Device.All.Where(v => v.HasFlag(DeviceFlags.Robot));
  40. //开始分配
  41. foreach (var robot in devices)
  42. {
  43. //取货设备
  44. PickUpDevices.Add(robot.Code, robot.Sources.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => v).ToList());
  45. PutDevices.Add(robot.Code, robot.Targets.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => new Device<IStation520, IStation521, IStation523, IRobot530>(v, World)).ToList());
  46. }
  47. }
  48. public override void Do(Device<IRobot520, IRobot521, IRobot522> obj)
  49. {
  50. #region 处理完成任务
  51. //判断DB520 完成任务确认清除信号 是否为1
  52. if (obj.Data.OkAck == 1 && obj.Data2 is { TaskFinishId1: 0, TaskFinishId2: 0 }) obj.Data.OkAck = 0;
  53. if (obj.Data2.TaskFinishId1 > 0 || obj.Data2.TaskFinishId2 > 0)
  54. {
  55. //处理完成的任务信息
  56. var tasks = new List<WCS_TaskInfo>();
  57. //开始处理
  58. SqlSugarHelper.Do(db =>
  59. {
  60. World.Log($"机械臂任务处理:开始--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Low);
  61. var isDP = obj.Entity.GetIsDirectPalletizing(db.Default);
  62. //根据DB521任务号获取对应任务
  63. var taskInfoList = db.Default.Queryable<WCS_TaskInfo>().Where(v => v.ID == obj.Data2.TaskFinishId1 || v.ID == obj.Data2.TaskFinishId2).ToList();
  64. foreach (var task in taskInfoList.Where(task => task.Status == Entity.TaskStatus.StackerExecution))
  65. {
  66. //根据任务类型做不同的处理
  67. switch (task.Type)
  68. {
  69. case TaskType.SetPlate: //工字轮入库
  70. if (isDP)
  71. {
  72. //完成任务
  73. task.Status = Entity.TaskStatus.ConveyorExecution;
  74. task.EndTime = DateTime.Now;
  75. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.EndTime }).ExecuteCommand();
  76. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "直接码垛任务完成码垛");
  77. }
  78. else
  79. {
  80. //完成任务
  81. task.Status = Entity.TaskStatus.Finish;
  82. task.EndTime = DateTime.Now;
  83. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.EndTime }).ExecuteCommand();
  84. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "入库任务结束");
  85. }
  86. break;
  87. case TaskType.OutDepot:
  88. //var pall = db.Default.Queryable<WCS_TaskInfo>().Where(x => x.AddrTo == task.AddrTo && x.Type == TaskType.Delivery && x.Status < TaskStatus.Finish).First() ?? throw new Exception($"未找到对应的托盘搬运任务,无法进行绑盘");
  89. task.Status = Entity.TaskStatus.StackerCompleted;
  90. task.EditTime = DateTime.Now;
  91. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.EditTime }).ExecuteCommand();
  92. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "出库任务结束");
  93. break;
  94. case TaskType.TransferDepot:
  95. task.Status = Entity.TaskStatus.Finish;
  96. task.EndTime = DateTime.Now;
  97. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.EndTime }).ExecuteCommand();
  98. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "移库任务结束");
  99. break;
  100. }
  101. tasks.Add(task);
  102. }
  103. });
  104. if (!tasks.Any()) throw new KnownException("数据库提交事务错误", LogLevelEnum.High);
  105. // 写入信号
  106. obj.Data.OkAck = 1;
  107. World.Log($"机械臂任务处理:结束--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Mid);
  108. }
  109. #endregion 处理完成任务
  110. //robot是否可以下发任务
  111. if (obj.Data2.VoucherNo != obj.Data.VoucherNo)
  112. {
  113. World.Log($"凭证号不一致,DB520:{obj.Data.VoucherNo},DB521:{obj.Data2.VoucherNo}", LogLevelEnum.Mid);
  114. return;
  115. }
  116. if (obj.Data2.RobotMode != RobotMode.Automatic)
  117. {
  118. World.Log($"robot处于{obj.Data2.RobotMode.GetDescription()}模式", LogLevelEnum.Mid);
  119. return;
  120. }
  121. if (obj.Data2.RunStatus != RobotRunStatus.Idle)
  122. {
  123. World.Log($"robot处于{obj.Data2.RunStatus.GetDescription()}状态", LogLevelEnum.Mid);
  124. return;
  125. }
  126. //判断是否有任务是机器人执行中
  127. //再检查是否有等待执行的货物
  128. var inMaxQuantity = 0; //出入库的周期检查比为1:3
  129. var taskss = new List<WCS_TaskInfo>();
  130. var isDP = false; //当前机械臂是否直接码垛
  131. SqlSugarHelper.Do(db =>
  132. {
  133. isDP = obj.Entity.GetIsDirectPalletizing(db.Default);
  134. var code = $"RobotMaxConsecutiveStorageCount{obj.Entity.Code.Last()}";
  135. inMaxQuantity = db.Default.Queryable<fjSysConfig>().First(x => x.Code == code).SContent.ToInt();
  136. //获取当前堆垛机的所有未完成任务 ,就算查到了未提交的事务也无所谓,无非下一个周期再执行一次
  137. taskss = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(v => v.Status < Entity.TaskStatus.Finish && v.Device == obj.Entity.Code).ToList();
  138. //任务集合是否有处于堆垛机执行状态的任务
  139. if (taskss.Any(v => v.Status == Entity.TaskStatus.StackerExecution)) throw new KnownException($"有任务处于堆垛机执行状态", LogLevelEnum.High);
  140. });
  141. if (isDP) //直接码垛
  142. {
  143. //获取当前机械臂所有的取货站台
  144. var pickUpDevices = obj.Entity.Sources.Where(x => x.HasFlag(DeviceFlags.输送机)).Where(x => x.DeviceGroup.Any()).Select(
  145. x =>
  146. {
  147. var group = x.DeviceGroup.Select(s => new Device<IStation523, IStation524>(s, World)).ToList();
  148. return new Tuple<Device<IStation523, IStation524>, List<Device<IStation523, IStation524>>>(new Device<IStation523, IStation524>(x, World), group);
  149. }).ToList();
  150. if (!pickUpDevices.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无取货路径点", LogLevelEnum.High);
  151. //获取取货设备的设备组中都是停止运行的
  152. var arrIn = pickUpDevices.Where(x => x.Item2.All(a => !a.Data.Status.HasFlag(StationStatus.Run)))
  153. .Where(x =>
  154. {
  155. var inStock = x.Item2.Any(a => a.Data2.TaskNumber > 0 && a.Data.Status.HasFlag(StationStatus.PH_Status));
  156. var minDevice = x.Item2.OrderBy(o => o.Entity.Code.ToShort()).First();
  157. return minDevice.Data2.TaskNumber > 0 && minDevice.Data.Status.HasFlag(StationStatus.PH_Status) && minDevice.Data2.CmdType.HasFlag(StationCmd.Res7) && inStock;
  158. }).ToList();
  159. //.OrderBy(x => x.Item1.Data2.TaskNumber)
  160. if (!arrIn.Any())
  161. {
  162. World.Log($"[{obj.Entity.Code}]等待入库任务输送到位");
  163. obj.Entity.SetFlag("InQuantity", inMaxQuantity + 100); //在无货物的情况下,只检查一次,下次直接查询是否有出库任务,避免无效检查周期的产生
  164. return;
  165. }
  166. //先按可取货位数量排序,再按任务号排序
  167. var devGroup = arrIn.OrderByDescending(x => x.Item2.Count(i => i.Data2.TaskNumber > 0 && i.Data.Status.HasFlag(StationStatus.PH_Status)))
  168. .ThenByDescending(x =>
  169. {
  170. int number;
  171. List<Device<IStation523, IStation524>> devices = new List<Device<IStation523, IStation524>>();
  172. var deviceCodes = GetDeviceCodeList(x.Item1.Entity.Code);
  173. devices = Device.All.Where(x => deviceCodes.Contains(x.Code)).Select(x => new Device<IStation523, IStation524>(x, World)).ToList();
  174. number = devices.Count(x => x.Data2.TaskNumber > 0 && x.Data.Status.HasFlag(StationStatus.PH_Status) && !x.Data.Status.HasFlag(StationStatus.Run));
  175. return number;
  176. }).First().Item2
  177. .Where(x => x.Data2.TaskNumber > 0 && x.Data.Status.HasFlag(StationStatus.PH_Status));
  178. var taskList = new List<Tuple<WCS_TaskInfo, Device<IStation523, IStation524>>>();
  179. SqlSugarHelper.Do(db =>
  180. {
  181. foreach (var dev in devGroup)
  182. {
  183. var task = db.Default.Queryable<WCS_TaskInfo>().First(v => v.Type == TaskType.SetPlate && v.Status == Entity.TaskStatus.FinishOfShunt && dev.Data2.TaskNumber == v.ID);
  184. if (task == null) continue;
  185. task.Status = Entity.TaskStatus.StackerExecution;
  186. task.LastInteractionPoint = dev.Entity.Code;
  187. task.SrmStation = dev.Entity.Code;
  188. task.Device = obj.Entity.Code;
  189. task.EditWho = "WCS";
  190. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.AddrTo, x.Line, x.Col, x.Layer, x.Depth, x.LastInteractionPoint, x.SrmStation, x.Device, x.EditWho }).ExecuteCommand();
  191. task.AddWCS_TASK_DTL(db.Default, dev.Entity.Code, task.AddrTo, "任务下发机械臂执行");
  192. taskList.Add(new(task, dev));
  193. }
  194. });
  195. if (!taskList.Any()) return;
  196. switch (taskList.Count)
  197. {
  198. case 1:
  199. var task = taskList.FirstOrDefault().Item1;
  200. var dev = taskList.FirstOrDefault().Item2;
  201. //下发任务
  202. obj.Data.TaskNumber1 = task.ID;
  203. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  204. obj.Data.SCol1 = 0;
  205. obj.Data.SLayer1 = 0;
  206. obj.Data.SDepth1 = 0;
  207. obj.Data.ELine1 = task.AddrTo.ToShort();
  208. obj.Data.ECol1 = task.WmsTask.ToShort();
  209. obj.Data.ELayer1 = 0;
  210. obj.Data.EDepth1 = 0;
  211. obj.Data.TaskNumber2 = 0;
  212. obj.Data.SLine2 = 0;
  213. obj.Data.SCol2 = 0;
  214. obj.Data.SLayer2 = 0;
  215. obj.Data.SDepth2 = 0;
  216. obj.Data.ELine2 = 0;
  217. obj.Data.ECol2 = 0;
  218. obj.Data.ELayer2 = 0;
  219. obj.Data.EDepth2 = 0;
  220. obj.Data.TaskSum = taskList.Count.ToShort();
  221. obj.Data.GoodsType = task.GoodsType switch
  222. {
  223. 18 => 1,
  224. 34 => 2,
  225. 50 => 3,
  226. _ => 0
  227. };
  228. obj.Data.TaskType = 6;
  229. obj.Data.VoucherNo++;
  230. break;
  231. case 2:
  232. taskList = taskList.OrderByDescending(x => x.Item2.Entity.Code.ToInt()).ToList();
  233. var maxWmsTask = taskList.Max(x => x.Item1.WmsTask).ToShort();
  234. var minWmsTask = taskList.Min(x => x.Item1.WmsTask).ToShort();
  235. //一工位取深度较大的任务
  236. var taskInfo = taskList[1];
  237. task = taskInfo.Item1;
  238. dev = taskInfo.Item2;
  239. obj.Data.TaskNumber1 = task.ID;
  240. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  241. obj.Data.SCol1 = 0;
  242. obj.Data.SLayer1 = 0;
  243. obj.Data.SDepth1 = 0;
  244. obj.Data.ELine1 = task.AddrTo.ToShort();
  245. obj.Data.ECol1 = task.WarehouseCode.Contains("N") ? minWmsTask : maxWmsTask;
  246. obj.Data.ELayer1 = 0;
  247. obj.Data.EDepth1 = 0;
  248. //二工位取深度较少的值
  249. taskInfo = taskList[0];
  250. task = taskInfo.Item1;
  251. dev = taskInfo.Item2;
  252. obj.Data.TaskNumber2 = task.ID;
  253. obj.Data.SLine2 = dev.Entity.Code.ToShort();
  254. obj.Data.SCol2 = 0;
  255. obj.Data.SLayer2 = 0;
  256. obj.Data.SDepth2 = 0;
  257. obj.Data.ELine2 = task.AddrTo.ToShort();
  258. obj.Data.ECol2 = task.WarehouseCode.Contains("N") ? maxWmsTask : minWmsTask;
  259. obj.Data.ELayer2 = 0;
  260. obj.Data.EDepth2 = 0;
  261. obj.Data.TaskSum = taskList.Count.ToShort();
  262. obj.Data.GoodsType = task.GoodsType switch
  263. {
  264. 18 => 1,
  265. 34 => 2,
  266. 50 => 3,
  267. _ => 0
  268. };
  269. obj.Data.TaskType = 6;
  270. obj.Data.VoucherNo++;
  271. break;
  272. default:
  273. throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
  274. }
  275. }
  276. else
  277. {
  278. //获取入库次数
  279. var inQuantity = obj.Entity.GetFlag<int>("InQuantity");
  280. //入库任务优先 或 上一个周期是出库任务并且出库任务无优先
  281. if (inQuantity < inMaxQuantity) //入库任务
  282. {
  283. //判断本次优先执行楼层,并设置下次执行时优先楼层
  284. var floor = obj.Entity.GetFlag<int>("FloorIn");
  285. floor = floor % 2 + 1;
  286. obj.Entity.SetFlag("FloorIn", floor);
  287. obj.Entity.SetFlag("InQuantity", inQuantity + 1);
  288. //获取当前机械臂所有的取货站台
  289. var pickUpDevices = obj.Entity.Sources.Where(x => x.HasFlag(DeviceFlags.输送机)).Where(x => x.DeviceGroup.Any()).Select(
  290. x =>
  291. {
  292. var group = x.DeviceGroup.Select(s => new Device<IStation523, IStation524>(s, World)).ToList();
  293. return new Tuple<Device<IStation523, IStation524>, List<Device<IStation523, IStation524>>>(new Device<IStation523, IStation524>(x, World), group);
  294. }).ToList();
  295. if (!pickUpDevices.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无取货路径点", LogLevelEnum.High);
  296. //获取取货设备的设备组中都是停止运行的
  297. var arrIn = pickUpDevices.Where(x => x.Item2.All(a => !a.Data.Status.HasFlag(StationStatus.Run)))
  298. .Where(x =>
  299. {
  300. var inStock = x.Item2.Any(a => a.Data2.TaskNumber > 0 && a.Data.Status.HasFlag(StationStatus.PH_Status));
  301. var minDevice = x.Item2.OrderBy(o => o.Entity.Code.ToShort()).First();
  302. return minDevice.Data2.TaskNumber > 0 && minDevice.Data.Status.HasFlag(StationStatus.PH_Status) && minDevice.Data2.CmdType.HasFlag(StationCmd.Res7) && inStock;
  303. }).ToList();
  304. //.OrderBy(x => x.Item1.Data2.TaskNumber)
  305. if (!arrIn.Any())
  306. {
  307. World.Log($"[{obj.Entity.Code}]等待入库任务输送到位");
  308. obj.Entity.SetFlag("InQuantity", inMaxQuantity + 100); //在无货物的情况下,只检查一次,下次直接查询是否有出库任务,避免无效检查周期的产生
  309. return;
  310. }
  311. //先按可取货位数量排序,再按任务号排序
  312. var devGroup = arrIn.OrderByDescending(x => x.Item2.Count(i => i.Data2.TaskNumber > 0 && i.Data.Status.HasFlag(StationStatus.PH_Status)))
  313. .ThenByDescending(x =>
  314. {
  315. int number;
  316. List<Device<IStation523, IStation524>> devices = new List<Device<IStation523, IStation524>>();
  317. var deviceCodes = GetDeviceCodeList(x.Item1.Entity.Code);
  318. devices = Device.All.Where(x => deviceCodes.Contains(x.Code)).Select(x => new Device<IStation523, IStation524>(x, World)).ToList();
  319. number = devices.Count(x => x.Data2.TaskNumber > 0 && x.Data.Status.HasFlag(StationStatus.PH_Status) && !x.Data.Status.HasFlag(StationStatus.Run));
  320. return number;
  321. }).First().Item2
  322. .Where(x => x.Data2.TaskNumber > 0 && x.Data.Status.HasFlag(StationStatus.PH_Status));
  323. //可用取货位数量为1,且出库任务有优先
  324. if (devGroup.Count() == 1 && (obj.Entity.GetFlag<bool>($"isOut-{obj.Entity.Code}") || taskss.Any(v => v.Device == obj.Entity.Code && v.Status == TaskStatus.WaitingToExecute && v.Type == TaskType.OutDepot)))
  325. {
  326. obj.Entity.SetFlag("InQuantity", inMaxQuantity + 100); //跳过入库任务执行出库任务,下次直接查询是否有出库任务,避免无效检查周期的产生
  327. return;
  328. }
  329. if (!devGroup.Any())
  330. {
  331. obj.Entity.SetFlag("InQuantity", inMaxQuantity + 100); //在无有效取货位的情况下,只检查一次,下次直接查询是否有出库任务,避免无效检查周期的产生
  332. throw new KnownException($"无有效入库取货位", LogLevelEnum.High);
  333. }
  334. //如果入库任务只有一个
  335. //等待下发的任务信息
  336. var taskList = new List<Tuple<WCS_TaskInfo, Device<IStation523, IStation524>>>();
  337. SqlSugarHelper.Do(db =>
  338. {
  339. foreach (var dev in devGroup)
  340. {
  341. var task = db.Default.Queryable<WCS_TaskInfo>().First(v => v.Type == TaskType.SetPlate && v.Status == Entity.TaskStatus.FinishOfShunt && dev.Data2.TaskNumber == v.ID);
  342. if (task == null) continue;
  343. task.Status = Entity.TaskStatus.StackerExecution;
  344. task.LastInteractionPoint = dev.Entity.Code;
  345. task.SrmStation = dev.Entity.Code;
  346. task.Device = obj.Entity.Code;
  347. task.EditWho = "WCS";
  348. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.AddrTo, x.Line, x.Col, x.Layer, x.Depth, x.LastInteractionPoint, x.SrmStation, x.Device, x.EditWho }).ExecuteCommand();
  349. task.AddWCS_TASK_DTL(db.Default, dev.Entity.Code, task.AddrTo, "任务下发机械臂执行");
  350. taskList.Add(new(task, dev));
  351. }
  352. });
  353. if (!taskList.Any()) return;
  354. switch (taskList.Count)
  355. {
  356. case 1:
  357. var task = taskList.FirstOrDefault().Item1;
  358. var dev = taskList.FirstOrDefault().Item2;
  359. //下发任务
  360. obj.Data.TaskNumber1 = task.ID;
  361. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  362. obj.Data.SCol1 = 0;
  363. obj.Data.SLayer1 = 0;
  364. obj.Data.SDepth1 = 0;
  365. obj.Data.ELine1 = task.Line.ToShort();
  366. obj.Data.ECol1 = task.Col.ToShort();
  367. obj.Data.ELayer1 = task.Layer.ToShort();
  368. obj.Data.EDepth1 = task.Depth.ToShort();
  369. obj.Data.TaskNumber2 = 0;
  370. obj.Data.SLine2 = 0;
  371. obj.Data.SCol2 = 0;
  372. obj.Data.SLayer2 = 0;
  373. obj.Data.SDepth2 = 0;
  374. obj.Data.ELine2 = 0;
  375. obj.Data.ECol2 = 0;
  376. obj.Data.ELayer2 = 0;
  377. obj.Data.EDepth2 = 0;
  378. obj.Data.TaskSum = taskList.Count.ToShort();
  379. obj.Data.GoodsType = task.GoodsType switch
  380. {
  381. 18 => 1,
  382. 34 => 2,
  383. 50 => 3,
  384. _ => 0
  385. };
  386. obj.Data.TaskType = 3;
  387. obj.Data.VoucherNo++;
  388. break;
  389. case 2:
  390. taskList = taskList = taskList.OrderBy(x => x.Item1.Depth).ToList();
  391. //一工位取深度较大的任务
  392. var taskInfo = taskList[1];
  393. task = taskInfo.Item1;
  394. dev = taskInfo.Item2;
  395. obj.Data.TaskNumber1 = task.ID;
  396. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  397. obj.Data.SCol1 = 0;
  398. obj.Data.SLayer1 = 0;
  399. obj.Data.SDepth1 = 0;
  400. obj.Data.ELine1 = task.Line.ToShort();
  401. obj.Data.ECol1 = task.Col.ToShort();
  402. obj.Data.ELayer1 = task.Layer.ToShort();
  403. obj.Data.EDepth1 = task.Depth.ToShort();
  404. //二工位取深度较少的值
  405. taskInfo = taskList[0];
  406. task = taskInfo.Item1;
  407. dev = taskInfo.Item2;
  408. obj.Data.TaskNumber2 = task.ID;
  409. obj.Data.SLine2 = dev.Entity.Code.ToShort();
  410. obj.Data.SCol2 = 0;
  411. obj.Data.SLayer2 = 0;
  412. obj.Data.SDepth2 = 0;
  413. obj.Data.ELine2 = task.Line.ToShort();
  414. obj.Data.ECol2 = task.Col.ToShort();
  415. obj.Data.ELayer2 = task.Layer.ToShort();
  416. obj.Data.EDepth2 = task.Depth.ToShort();
  417. obj.Data.TaskSum = taskList.Count.ToShort();
  418. obj.Data.GoodsType = task.GoodsType switch
  419. {
  420. 18 => 1,
  421. 34 => 2,
  422. 50 => 3,
  423. _ => 0
  424. };
  425. obj.Data.TaskType = 3;
  426. obj.Data.VoucherNo++;
  427. break;
  428. default:
  429. throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
  430. }
  431. World.Log($"机械臂任务处理:下发入库任务{obj.Data.TaskNumber1}--{obj.Data.TaskNumber2}--{obj.Data.VoucherNo}", LogLevelEnum.Mid);
  432. }
  433. else //出库任务
  434. {
  435. //判断本次优先执行楼层,并设置下次执行时优先楼层
  436. var floor = obj.Entity.GetFlag<int>("FloorOut");
  437. floor = floor % 2 + 1;
  438. obj.Entity.SetFlag("FloorOut", floor);
  439. obj.Entity.SetFlag("InQuantity", 0);
  440. //获取当前堆垛机所有的取货站台
  441. var arrOut = PutDevices.First(v => v.Key == obj.Entity.Code).Value;
  442. if (!arrOut.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无放货路径点", LogLevelEnum.High);
  443. //获取可以放货的设备集合
  444. arrOut = arrOut.Where(v => v.Data3.Status.HasFlag(StationStatus.PH_Status) && v.Data.TaskNumber == 0 && v.Data.GoodsEnd == 0).ToList();//有光电
  445. if (!arrOut.Any())
  446. {
  447. World.Log($"[{obj.Entity.Code}]等待出库任务输送到位");
  448. return;
  449. }
  450. var taskInfoList = new List<WCS_TaskInfo>();
  451. var nextAdd = "";
  452. SqlSugarHelper.Do(db =>
  453. {
  454. //所有出库点设备号,即
  455. var allOutCode = arrOut.Select(v => new
  456. {
  457. v.Entity.Code,
  458. v.Data4.Type
  459. }).ToList();
  460. //两个工位同时码垛,并不会一个执行一次,只有一个托盘任务全部执行完毕,才会继续执行下一个,先生成任务的码垛工位会优先执行
  461. var taskInfos = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(v =>
  462. (v.Status == TaskStatus.WaitingToExecute || v.Status == TaskStatus.ConveyorExecution) &&
  463. v.Type == TaskType.OutDepot && v.Device == obj.Entity.Code)
  464. .ToList().Where(v => allOutCode.Any(x => v.SrmStation == x.Code && v.PalletType == x.Type))
  465. .ToList();
  466. var deliveryTask = db.Default.Queryable<WCS_TaskInfo>().Where(x => x.Status > 0 && x.Type == TaskType.Delivery).ToList().Select(x => x.AddrTo);
  467. taskInfos = taskInfos.Where(x => deliveryTask.Contains(x.SrmStation)).ToList();
  468. if (!taskInfos.Any())
  469. {
  470. World.Log("等待空托盘到位");
  471. return;
  472. }
  473. if (!taskInfos.Any()) throw new KnownException($"未找到站台{JsonConvert.SerializeObject(allOutCode)}可用的出库任务", LogLevelEnum.Mid);
  474. var srmStation = taskInfos.GroupBy(x => x.SrmStation).Where(x => x.Any(s => s.Status == TaskStatus.WaitingToExecute)).Select(x => new
  475. {
  476. x.Key,
  477. x.OrderByDescending(t => t.AddTime).First().AddTime
  478. }).OrderBy(x => x.AddTime).First().Key;
  479. taskInfos = taskInfos.Where(x => x.SrmStation == srmStation).ToList(); //找到一个可以放货的待执行站台
  480. //如果全部是待执行状态,需要验证待执行的任务的数量是否与任务总数相等
  481. if (taskInfos.All(x => x.Status == TaskStatus.WaitingToExecute))
  482. {
  483. var task = taskInfos.First();
  484. if (task.FullQty != taskInfos.Count) throw new KnownException($"等待站台{srmStation}所有码垛出库任务完成初始化", LogLevelEnum.Mid);
  485. }
  486. taskInfos = taskInfos.Where(x => x.Status == TaskStatus.WaitingToExecute).OrderBy(x => x.ProdLine).ToList();
  487. if (taskInfos.FirstOrDefault().WarehouseCode.Contains("S")) //如果是南侧,翻转排序
  488. {
  489. taskInfos = taskInfos.OrderByDescending(x => x.ProdLine).ToList();
  490. }
  491. var surplusTaskNumber = taskInfos.Count; //剩余任务数量
  492. taskInfos = taskInfos.Take(2).ToList();
  493. var warehouseCode = taskInfos.FirstOrDefault().WarehouseCode;
  494. var exTaskNumber = taskInfos.Count;//执行任务数量
  495. surplusTaskNumber -= exTaskNumber;
  496. if (exTaskNumber == 2) //有两个任务
  497. {
  498. var minDepth = taskInfos!.MinBy(x => x.Depth);
  499. var maxDepth = taskInfos.MaxBy(x => x.Depth);
  500. //产品类型不同时,只能取一个
  501. if (minDepth.GoodsType != maxDepth.GoodsType)
  502. {
  503. //南边取位号较大的,北边取位号较小的
  504. taskInfos = warehouseCode.Contains("S") ? taskInfos.OrderByDescending(x => x.ProdLine).Take(1).ToList() : taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  505. }
  506. //深度之和等于6(机械臂当前无法同时执行两个三深度的取货任务)
  507. else if (taskInfos.Sum(x => x.Depth) == 6)
  508. {
  509. taskInfos = warehouseCode.Contains("S") ? taskInfos.OrderByDescending(x => x.ProdLine).Take(1).ToList() : taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  510. }
  511. else if (taskInfos[0].SrmStation != taskInfos[1].SrmStation)
  512. {
  513. taskInfos = warehouseCode.Contains("S") ? taskInfos.OrderByDescending(x => x.ProdLine).Take(1).ToList() : taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  514. }
  515. else if (warehouseCode.Contains("S"))
  516. {
  517. //从大到小 一抓偶数
  518. var max = taskInfos.MaxBy(x => x.ProdLine).ProdLine;
  519. if ((max & 1) == 1) //抓一不是偶数
  520. {
  521. taskInfos = taskInfos.OrderByDescending(x => x.ProdLine).Take(1).ToList();
  522. }
  523. }
  524. else if (warehouseCode.Contains("N"))
  525. {
  526. //从小到达 一抓奇数
  527. var mix = taskInfos.MinBy(x => x.ProdLine).ProdLine;
  528. if ((mix & 1) == 0) //抓一不是奇数
  529. {
  530. taskInfos = taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  531. }
  532. }
  533. }
  534. #region 计算剩余可执行任务数
  535. //如果有两个任务,且只有一个任务可以执行,剩余任务数+1
  536. if (exTaskNumber == 2 && taskInfoList.Count == 1) surplusTaskNumber += 1;
  537. if (surplusTaskNumber >= 1) obj.Entity.SetFlag($"isOut-{obj.Entity.Code}", true); //剩余任务数大于或等于1,下次满足条件时可以优先执行出库任务
  538. else obj.Entity.SetFlag($"isOut-{obj.Entity.Code}", false); //剩余任务数等于或小于0,下次满足条件时不可以优先执行出库任务
  539. #endregion 计算剩余可执行任务数
  540. foreach (var task in taskInfos)
  541. {
  542. task.Status = Entity.TaskStatus.StackerExecution;
  543. task.LastInteractionPoint = task.Device;
  544. task.StartTime = DateTime.Now;
  545. task.EditWho = "WCS";
  546. nextAdd = task.SrmStation;
  547. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.LastInteractionPoint, x.StartTime, x.EditWho }).ExecuteCommand();
  548. task.AddWCS_TASK_DTL(db.Default, task.Device, task.SrmStation, "任务下发机械臂执行");
  549. taskInfoList.Add(task);
  550. }
  551. });
  552. if (!taskInfoList.Any()) return;
  553. switch (taskInfoList.Count)
  554. {
  555. case 1:
  556. var task = taskInfoList.FirstOrDefault();
  557. //下发任务
  558. obj.Data.TaskNumber1 = task.ID;
  559. obj.Data.SLine1 = task.Line.ToShort();
  560. obj.Data.SCol1 = task.Col.ToShort();
  561. obj.Data.SLayer1 = task.Layer.ToShort();
  562. obj.Data.SDepth1 = task.Depth.ToShort();
  563. obj.Data.ELine1 = nextAdd.ToShort();
  564. obj.Data.ECol1 = task.ProdLine;
  565. obj.Data.ELayer1 = 0;
  566. obj.Data.EDepth1 = 0;
  567. obj.Data.TaskNumber2 = 0;
  568. obj.Data.SLine2 = 0;
  569. obj.Data.SCol2 = 0;
  570. obj.Data.SLayer2 = 0;
  571. obj.Data.SDepth2 = 0;
  572. obj.Data.ELine2 = 0;
  573. obj.Data.ECol2 = 0;
  574. obj.Data.ELayer2 = 0;
  575. obj.Data.EDepth2 = 0;
  576. obj.Data.TaskSum = taskInfoList.Count.ToShort();
  577. obj.Data.GoodsType = task.GoodsType switch
  578. {
  579. 18 => 1,
  580. 34 => 2,
  581. 50 => 3,
  582. _ => 0
  583. };
  584. obj.Data.TaskType = 4;
  585. obj.Data.VoucherNo++;
  586. break;
  587. case 2:
  588. taskInfoList = taskInfoList.OrderBy(x => x.Depth).ToList();
  589. //一工位取深度较大的任务
  590. var taskInfo = taskInfoList[1];
  591. obj.Data.TaskNumber1 = taskInfo.ID;
  592. obj.Data.SLine1 = taskInfo.Line.ToShort();
  593. obj.Data.SCol1 = taskInfo.Col.ToShort();
  594. obj.Data.SLayer1 = taskInfo.Layer.ToShort();
  595. obj.Data.SDepth1 = taskInfo.Depth.ToShort();
  596. obj.Data.ELine1 = nextAdd.ToShort();
  597. obj.Data.ECol1 = taskInfo.WarehouseCode.Contains("S") ? taskInfoList.Max(x => x.ProdLine) : taskInfoList.Min(x => x.ProdLine);
  598. obj.Data.ELayer1 = 0;
  599. obj.Data.EDepth1 = 0;
  600. //二工位取深度较少的值
  601. taskInfo = taskInfoList[0];
  602. obj.Data.TaskNumber2 = taskInfo.ID;
  603. obj.Data.SLine2 = taskInfo.Line.ToShort();
  604. obj.Data.SCol2 = taskInfo.Col.ToShort();
  605. obj.Data.SLayer2 = taskInfo.Layer.ToShort();
  606. obj.Data.SDepth2 = taskInfo.Depth.ToShort();
  607. obj.Data.ELine2 = nextAdd.ToShort();
  608. obj.Data.ECol2 = taskInfo.WarehouseCode.Contains("S") ? taskInfoList.Min(x => x.ProdLine) : taskInfoList.Max(x => x.ProdLine);
  609. obj.Data.ELayer2 = 0;
  610. obj.Data.EDepth2 = 0;
  611. obj.Data.TaskSum = taskInfoList.Count.ToShort();
  612. obj.Data.GoodsType = taskInfo.GoodsType switch
  613. {
  614. 18 => 1,
  615. 34 => 2,
  616. 50 => 3,
  617. _ => 0
  618. };
  619. obj.Data.TaskType = 4;
  620. obj.Data.VoucherNo++;
  621. break;
  622. default:
  623. throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
  624. }
  625. World.Log($"机械臂任务处理:下发出库任务{obj.Data.TaskNumber1}--{obj.Data.TaskNumber2}--{obj.Data.VoucherNo}", LogLevelEnum.Mid);
  626. }
  627. }
  628. }
  629. public override bool Select(Device dev)
  630. {
  631. return dev.Code is "Robot1" or "Robot2" or "Robot3" or "Robot4" or "Robot5" or "Robot6";
  632. }
  633. public List<string> GetDeviceCodeList(string code)
  634. {
  635. return code switch
  636. {
  637. "424" => new List<string>()
  638. {
  639. "424",
  640. "425",
  641. "422",
  642. "426",
  643. "427"
  644. },
  645. "433" => new List<string>()
  646. {
  647. "433",
  648. "434",
  649. "431",
  650. "435",
  651. "436"
  652. },
  653. "442" => new List<string>()
  654. {
  655. "442",
  656. "443",
  657. "440",
  658. "444",
  659. "445"
  660. },
  661. "642" => new List<string>()
  662. {
  663. "642",
  664. "643",
  665. "640",
  666. "644",
  667. "645"
  668. },
  669. "633" => new List<string>()
  670. {
  671. "633",
  672. "634",
  673. "631",
  674. "635",
  675. "636"
  676. },
  677. "624" => new List<string>()
  678. {
  679. "624",
  680. "625",
  681. "622",
  682. "226",
  683. "627"
  684. },
  685. "824" => new List<string>()
  686. {
  687. "824",
  688. "825",
  689. "822",
  690. "826",
  691. "827"
  692. },
  693. "833" => new List<string>()
  694. {
  695. "833",
  696. "834",
  697. "831",
  698. "835",
  699. "836"
  700. },
  701. "842" => new List<string>()
  702. {
  703. "842",
  704. "843",
  705. "840",
  706. "844",
  707. "845"
  708. },
  709. "1042" => new List<string>()
  710. {
  711. "1042",
  712. "1043",
  713. "1040",
  714. "1044",
  715. "1045"
  716. },
  717. "1033" => new List<string>()
  718. {
  719. "1033",
  720. "1034",
  721. "1031",
  722. "1035",
  723. "1036"
  724. },
  725. "1024" => new List<string>()
  726. {
  727. "1024",
  728. "1025",
  729. "1022",
  730. "1026",
  731. "1027"
  732. },
  733. "1224" => new List<string>()
  734. {
  735. "1224",
  736. "1225",
  737. "1222",
  738. "1226",
  739. "1227"
  740. },
  741. "1233" => new List<string>()
  742. {
  743. "1233",
  744. "1234",
  745. "1231",
  746. "1235",
  747. "1236"
  748. },
  749. "1242" => new List<string>()
  750. {
  751. "1242",
  752. "1243",
  753. "1240",
  754. "1244",
  755. "1245"
  756. },
  757. "1442" => new List<string>()
  758. {
  759. "1442",
  760. "1443",
  761. "1440",
  762. "1444",
  763. "1445"
  764. },
  765. "1433" => new List<string>()
  766. {
  767. "1433",
  768. "1434",
  769. "1431",
  770. "1435",
  771. "1436"
  772. },
  773. "1424" => new List<string>()
  774. {
  775. "1424",
  776. "1425",
  777. "1422",
  778. "1426",
  779. "1427"
  780. },
  781. _ => new List<string>()
  782. };
  783. }
  784. }
  785. }