机械臂cs.cs 23 KB

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  1. using ServiceCenter.Extensions;
  2. using ServiceCenter.Logs;
  3. using ServiceCenter.SqlSugars;
  4. using System.ComponentModel;
  5. using WCS.Core;
  6. using WCS.Entity;
  7. using WCS.Entity.Protocol.Protocol.Robot;
  8. using WCS.Entity.Protocol.Robot;
  9. using WCS.Entity.Protocol.Station;
  10. using WCS.WorkEngineering.Extensions;
  11. using WCS.WorkEngineering.WebApi.Controllers;
  12. using WCS.WorkEngineering.Worlds;
  13. using DeviceFlags = WCS.WorkEngineering.Extensions.DeviceFlags;
  14. namespace WCS.WorkEngineering.Systems
  15. {
  16. /// <summary>
  17. /// 机械臂
  18. /// </summary>
  19. [BelongTo(typeof(RingWorld))]
  20. [Description("机械臂")]
  21. public class 机械臂 : DeviceSystem<Device<IRobot520, IRobot521, IRobot522>>
  22. {
  23. protected override bool ParallelDo => true;
  24. protected override bool SaveLogsToFile => true;
  25. /// <summary>
  26. /// 取货点设备集合
  27. /// </summary>
  28. private Dictionary<string, List<Device>> PickUpDevices = new();
  29. /// <summary>
  30. /// 放货设备
  31. /// </summary>
  32. private Dictionary<string, List<Device<IStation520, IStation521, IStation523>>> PutDevices = new();
  33. public 机械臂()
  34. {
  35. //获取所有的机械臂 集合
  36. var devices = Device.All.Where(v => v.HasFlag(DeviceFlags.Robot));
  37. //开始分配
  38. foreach (var robot in devices)
  39. {
  40. //取货设备
  41. PickUpDevices.Add(robot.Code, robot.Sources.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => v).ToList());
  42. PutDevices.Add(robot.Code, robot.Targets.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => new Device<IStation520, IStation521, IStation523>(v, World)).ToList());
  43. }
  44. }
  45. public override void Do(Device<IRobot520, IRobot521, IRobot522> obj)
  46. {
  47. #region 处理完成任务
  48. //判断DB520 完成任务确认清除信号 是否为1
  49. if (obj.Data.OkAck == 1 && obj.Data2 is { TaskFinishId1: 0, TaskFinishId2: 0 }) obj.Data.OkAck = 0;
  50. if (obj.Data2.TaskFinishId1 > 0 || obj.Data2.TaskFinishId2 > 0)
  51. {
  52. //处理完成的任务信息
  53. var tasks = new List<WCS_TaskInfo>();
  54. //开始处理
  55. SqlSugarHelper.Do(db =>
  56. {
  57. World.Log($"机械臂任务处理:开始--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Low);
  58. //根据DB521任务号获取对应任务
  59. var taskInfoList = db.Default.Queryable<WCS_TaskInfo>().Where(v => v.ID == obj.Data2.TaskFinishId1 || v.ID == obj.Data2.TaskFinishId2).ToList();
  60. foreach (var task in taskInfoList.Where(task => task.Status == Entity.TaskStatus.StackerExecution))
  61. {
  62. //根据任务类型做不同的处理
  63. switch (task.Type)
  64. {
  65. case TaskType.SetPlate: //工字轮入库
  66. //完成任务
  67. task.Status = Entity.TaskStatus.Finish;
  68. task.EedTime = DateTime.Now;
  69. db.Default.Updateable(task).ExecuteCommand();
  70. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "入库任务结束");
  71. break;
  72. case TaskType.OutDepot:
  73. task.Status = Entity.TaskStatus.ConveyorExecution;
  74. task.EedTime = DateTime.Now;
  75. db.Default.Updateable(task).ExecuteCommand();
  76. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "出库任务结束");
  77. break;
  78. case TaskType.TransferDepot:
  79. task.Status = Entity.TaskStatus.Finish;
  80. task.EedTime = DateTime.Now;
  81. db.Default.Updateable(task).ExecuteCommand();
  82. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "移库任务结束");
  83. break;
  84. }
  85. tasks.Add(task);
  86. }
  87. });
  88. if (!tasks.Any()) throw new KnownException("数据库提交事务错误", LogLevelEnum.High);
  89. // 写入信号
  90. obj.Data.OkAck = 1;
  91. World.Log($"机械臂任务处理:结束--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Mid);
  92. }
  93. #endregion 处理完成任务
  94. //robot是否可以下发任务
  95. if (obj.Data2.VoucherNo != obj.Data.VoucherNo) throw new KnownException($"凭证号不一致,DB520:{obj.Data.VoucherNo},DB521:{obj.Data2.VoucherNo}", LogLevelEnum.Mid);
  96. if (obj.Data2.RobotMode != RobotMode.Automatic) throw new KnownException($"robot处于{obj.Data2.RobotMode.GetDescription()}模式", LogLevelEnum.Low);
  97. if (obj.Data2.RunStatus != RobotRunStatus.Idle) throw new KnownException($"robot处于{obj.Data2.RunStatus.GetDescription()}状态", LogLevelEnum.High);
  98. //判断是否有任务是机器人执行中
  99. //再检查是否有等待执行的货物
  100. SqlSugarHelper.Do(db =>
  101. {
  102. //获取当前堆垛机的所有未完成任务
  103. var tasks = db.Default.Queryable<WCS_TaskInfo>().Where(v => v.Status < Entity.TaskStatus.Finish && v.Device == obj.Entity.Code);
  104. //任务集合是否有处于堆垛机执行状态的任务
  105. if (tasks.Any(v => v.Status == Entity.TaskStatus.StackerExecution)) throw new KnownException($"有任务处于堆垛机执行状态", LogLevelEnum.High);
  106. });
  107. //获取入库次数
  108. var inQuantity = obj.Entity.GetFlag<int>("InQuantity");
  109. var inMaxQuantity = 3;
  110. //入库任务优先 或 上一个周期是出库任务并且出库任务无优先
  111. if (inQuantity <= inMaxQuantity) //入库任务
  112. {
  113. //判断本次优先执行楼层,并设置下次执行时优先楼层
  114. var floor = obj.Entity.GetFlag<int>("FloorIn");
  115. floor = floor % 2 + 1;
  116. obj.Entity.SetFlag("FloorIn", floor);
  117. obj.Entity.SetFlag("InQuantity", inQuantity + 1);
  118. //获取当前机械臂所有的取货站台
  119. var pickUpDevices = obj.Entity.Sources.Where(x => x.HasFlag(DeviceFlags.输送机)).Where(x => x.DeviceGroup.Any()).Select(
  120. x =>
  121. {
  122. var group = x.DeviceGroup.Select(s => new Device<IStation523, IStation524>(s, World)).ToList();
  123. return new Tuple<Device<IStation523, IStation524>, List<Device<IStation523, IStation524>>>(new Device<IStation523, IStation524>(x, World), group);
  124. }).ToList();
  125. if (!pickUpDevices.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无取货路径点", LogLevelEnum.High);
  126. //获取取货设备的设备组中都是停止运行的
  127. var arrIn = pickUpDevices.Where(x => x.Item2.All(a => !a.Data.Status.HasFlag(StationStatus.Run)))
  128. .Where(x =>
  129. {
  130. var a = x.Item2
  131. .OrderBy(o => o.Entity.Code.ToShort()) //前两个设备中有取货任务的
  132. .Take(2)
  133. .Any(a => a.Data2.TaskNumber > 0 && a.Data.Status.HasFlag(StationStatus.PH_Status));
  134. var b = x.Item2
  135. .OrderBy(o => o.Entity.Code.ToShort()) //前两个设备中有取货任务的
  136. .First();
  137. return a && b.Data2.TaskNumber > 0 && b.Data.Status.HasFlag(StationStatus.PH_Status);
  138. })
  139. .ToList();
  140. if (!arrIn.Any()) throw new KnownException($"[{obj.Entity.Code}]等待入库任务输送到位", LogLevelEnum.Mid);
  141. //等待下发的任务信息
  142. var taskList = new List<Tuple<WCS_TaskInfo, Device<IStation523, IStation524>>>();
  143. SqlSugarHelper.Do(db =>
  144. {
  145. //跟据设备组中第一个设备任务号最小的一个先执行
  146. var devGroup = arrIn.MinBy(x => x.Item2.MinBy(o => o.Data2.TaskNumber).Data2.TaskNumber).Item2
  147. .Where(x => x.Data2.TaskNumber > 0 && x.Data.Status.HasFlag(StationStatus.PH_Status)
  148. /*&& x.Data.Status1.HasFlag(StationStatus1.IsLock)*/)
  149. .OrderByDescending(x => x.Entity.Code.ToShort())
  150. .Take(2);
  151. if (!devGroup.Any()) throw new KnownException($"无有效入库取货位", LogLevelEnum.High);
  152. foreach (var dev in devGroup)
  153. {
  154. var task = db.Default.Queryable<WCS_TaskInfo>().First(v => v.Type == TaskType.SetPlate && v.Status == Entity.TaskStatus.FinishOfShunt && dev.Data2.TaskNumber == v.ID);
  155. if (task == null) continue;
  156. var res = WmsApi.RingApplyStockInLoc(task.ID, task.Device, dev.Entity.Code, task.GoodsType);
  157. task.Status = Entity.TaskStatus.StackerExecution;
  158. task.AddrTo = res.ResData.CellNo;
  159. task.Line = res.ResData.Row;
  160. task.Col = res.ResData.Colomn;
  161. task.Layer = res.ResData.Layer;
  162. task.Depth = res.ResData.Row;
  163. task.LastInteractionPoint = dev.Entity.Code;
  164. task.SrmStation = dev.Entity.Code;
  165. task.Device = obj.Entity.Code;
  166. task.EditWho = "WCS";
  167. db.Default.Updateable(task).ExecuteCommand();
  168. task.AddWCS_TASK_DTL(db.Default, dev.Entity.Code, task.AddrTo, "任务下发机械臂执行");
  169. taskList.Add(new(task, dev));
  170. }
  171. });
  172. if (!taskList.Any()) return;
  173. switch (taskList.Count)
  174. {
  175. case 1:
  176. var task = taskList.FirstOrDefault().Item1;
  177. var dev = taskList.FirstOrDefault().Item2;
  178. //下发任务
  179. obj.Data.TaskNumber1 = task.ID;
  180. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  181. obj.Data.SCol1 = 0;
  182. obj.Data.SLayer1 = 0;
  183. obj.Data.SDepth1 = 0;
  184. obj.Data.ELine1 = task.Line.ToShort();
  185. obj.Data.ECol1 = task.Col.ToShort();
  186. obj.Data.ELayer1 = task.Layer.ToShort();
  187. obj.Data.EDepth1 = task.Depth.ToShort();
  188. obj.Data.TaskNumber2 = 0;
  189. obj.Data.SLine2 = 0;
  190. obj.Data.SCol2 = 0;
  191. obj.Data.SLayer2 = 0;
  192. obj.Data.SDepth2 = 0;
  193. obj.Data.ELine2 = 0;
  194. obj.Data.ECol2 = 0;
  195. obj.Data.ELayer2 = 0;
  196. obj.Data.EDepth2 = 0;
  197. obj.Data.TaskSum = taskList.Count.ToShort();
  198. obj.Data.GoodsType = task.GoodsType switch
  199. {
  200. 18 => 1,
  201. 34 => 2,
  202. 50 => 3,
  203. _ => 0
  204. };
  205. obj.Data.TaskType = 3;
  206. obj.Data.VoucherNo++;
  207. break;
  208. case 2:
  209. taskList = taskList.OrderBy(x => x.Item1.Depth).ToList();
  210. //一工位取深度较大的任务
  211. var taskInfo = taskList[1];
  212. task = taskInfo.Item1;
  213. dev = taskInfo.Item2;
  214. obj.Data.TaskNumber1 = task.ID;
  215. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  216. obj.Data.SCol1 = 0;
  217. obj.Data.SLayer1 = 0;
  218. obj.Data.SDepth1 = 0;
  219. obj.Data.ELine1 = task.Line.ToShort();
  220. obj.Data.ECol1 = task.Col.ToShort();
  221. obj.Data.ELayer1 = task.Layer.ToShort();
  222. obj.Data.EDepth1 = task.Depth.ToShort();
  223. //二工位取深度较少的值
  224. taskInfo = taskList[0];
  225. task = taskInfo.Item1;
  226. dev = taskInfo.Item2;
  227. obj.Data.TaskNumber2 = task.ID;
  228. obj.Data.SLine2 = dev.Entity.Code.ToShort();
  229. obj.Data.SCol2 = 0;
  230. obj.Data.SLayer2 = 0;
  231. obj.Data.SDepth2 = 0;
  232. obj.Data.ELine2 = task.Line.ToShort();
  233. obj.Data.ECol2 = task.Col.ToShort();
  234. obj.Data.ELayer2 = task.Layer.ToShort();
  235. obj.Data.EDepth2 = task.Depth.ToShort();
  236. obj.Data.TaskSum = taskList.Count.ToShort();
  237. obj.Data.GoodsType = task.GoodsType switch
  238. {
  239. 18 => 1,
  240. 34 => 2,
  241. 50 => 3,
  242. _ => 0
  243. };
  244. obj.Data.TaskType = 3;
  245. obj.Data.VoucherNo++;
  246. break;
  247. default:
  248. throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
  249. }
  250. World.Log($"机械臂任务处理:下发入库任务{obj.Data.TaskNumber1}--{obj.Data.TaskNumber2}--{obj.Data.VoucherNo}", LogLevelEnum.Mid);
  251. }
  252. else //出库任务
  253. {
  254. //判断本次优先执行楼层,并设置下次执行时优先楼层
  255. var floor = obj.Entity.GetFlag<int>("FloorOut");
  256. floor = floor % 2 + 1;
  257. obj.Entity.SetFlag("FloorOut", floor);
  258. obj.Entity.SetFlag("InQuantity", 0);
  259. //获取当前堆垛机所有的取货站台
  260. var arrOut = PutDevices.First(v => v.Key == obj.Entity.Code).Value;
  261. if (!arrOut.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无放货路径点", LogLevelEnum.High);
  262. //获取可以放货的设备集合
  263. arrOut = arrOut.Where(v => v.Data3.Status.HasFlag(StationStatus.PH_Status) && v.Data.TaskNumber == 0 && v.Data.GoodsEnd == 0).ToList();//有光电
  264. if (!arrOut.Any()) throw new KnownException($"[{obj.Entity.Code}]等待出库任务输送到位", LogLevelEnum.Mid);
  265. var taskInfoList = new List<WCS_TaskInfo>();
  266. var nextAdd = "";
  267. SqlSugarHelper.Do(db =>
  268. {
  269. //所有出库点设备号,即
  270. var allOutCode = arrOut.Select(v => v.Entity.Code).ToList();
  271. //两个工位同时码垛,并不会一个执行一次,只有一个托盘任务全部执行完毕,才会继续执行下一个,先生成任务的码垛工位会优先执行
  272. var taskInfos = db.Default.Queryable<WCS_TaskInfo>().Where(v => v.Type == TaskType.OutDepot && v.Status == Entity.TaskStatus.WaitingToExecute)
  273. .Where(v => allOutCode.Contains(v.SrmStation)).ToList();
  274. var srmStation = taskInfos.OrderBy(x => x.AddTime).First().SrmStation;
  275. taskInfos = taskInfos.Where(x => x.SrmStation == srmStation).OrderBy(x => x.ProdLine).ToList();
  276. if (taskInfos.FirstOrDefault().WarehouseCode.Contains("S")) //如果是南侧,翻转排序
  277. {
  278. taskInfos = taskInfos.OrderByDescending(x => x.ProdLine).ToList();
  279. }
  280. taskInfos = taskInfos.Take(2).ToList();
  281. if (taskInfos.Count == 2) //有两个任务
  282. {
  283. var minDepth = taskInfos!.MinBy(x => x.Depth);
  284. var maxDepth = taskInfos.MaxBy(x => x.Depth);
  285. //物料号不同时只执行一个任务 不同的轮子物料号也不同
  286. if (minDepth.MatCode != maxDepth.MatCode) taskInfos = taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  287. //深度之和等于6(机械臂当前无法同时执行两个三深度的取货任务)
  288. else if (taskInfos.Sum(x => x.Depth) == 6) taskInfos = taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  289. else if (taskInfos[0].SrmStation != taskInfos[1].SrmStation) taskInfos = taskInfos.OrderBy(x => x.SrmStation).Take(1).ToList();
  290. }
  291. foreach (var task in taskInfos)
  292. {
  293. task.Status = Entity.TaskStatus.StackerExecution;
  294. task.LastInteractionPoint = task.Device;
  295. task.StartTime = DateTime.Now;
  296. task.EditWho = "WCS";
  297. nextAdd = task.SrmStation;
  298. db.Default.Updateable(task).ExecuteCommand();
  299. task.AddWCS_TASK_DTL(db.Default, task.Device, task.SrmStation, "任务下发机械臂执行");
  300. taskInfoList.Add(task);
  301. }
  302. });
  303. if (!taskInfoList.Any()) return;
  304. switch (taskInfoList.Count)
  305. {
  306. case 1:
  307. var task = taskInfoList.FirstOrDefault();
  308. //下发任务
  309. obj.Data.TaskNumber1 = task.ID;
  310. obj.Data.SLine1 = task.Line.ToShort();
  311. obj.Data.SCol1 = task.Col.ToShort();
  312. obj.Data.SLayer1 = task.Layer.ToShort();
  313. obj.Data.SDepth1 = task.Depth.ToShort();
  314. obj.Data.ELine1 = nextAdd.ToShort();
  315. obj.Data.ECol1 = task.ProdLine;
  316. obj.Data.ELayer1 = 0;
  317. obj.Data.EDepth1 = 0;
  318. obj.Data.TaskNumber2 = 0;
  319. obj.Data.SLine2 = 0;
  320. obj.Data.SCol2 = 0;
  321. obj.Data.SLayer2 = 0;
  322. obj.Data.SDepth2 = 0;
  323. obj.Data.ELine2 = 0;
  324. obj.Data.ECol2 = 0;
  325. obj.Data.ELayer2 = 0;
  326. obj.Data.EDepth2 = 0;
  327. obj.Data.TaskSum = taskInfoList.Count.ToShort();
  328. obj.Data.GoodsType = task.GoodsType switch
  329. {
  330. 18 => 1,
  331. 34 => 2,
  332. 50 => 3,
  333. _ => 0
  334. };
  335. obj.Data.TaskType = 4;
  336. obj.Data.VoucherNo++;
  337. break;
  338. case 2:
  339. taskInfoList = taskInfoList.OrderBy(x => x.Depth).ToList();
  340. //一工位取深度较大的任务
  341. var taskInfo = taskInfoList[1];
  342. obj.Data.TaskNumber1 = taskInfo.ID;
  343. obj.Data.SLine1 = taskInfo.Line.ToShort();
  344. obj.Data.SCol1 = taskInfo.Col.ToShort();
  345. obj.Data.SLayer1 = taskInfo.Layer.ToShort();
  346. obj.Data.SDepth1 = taskInfo.Depth.ToShort();
  347. obj.Data.ELine1 = nextAdd.ToShort();
  348. obj.Data.ECol1 = taskInfoList.Min(x => x.ProdLine);
  349. obj.Data.ELayer1 = 0;
  350. obj.Data.EDepth1 = 0;
  351. //二工位取深度较少的值
  352. taskInfo = taskInfoList[0];
  353. obj.Data.TaskNumber2 = taskInfo.ID;
  354. obj.Data.SLine2 = taskInfo.Line.ToShort();
  355. obj.Data.SCol2 = taskInfo.Col.ToShort();
  356. obj.Data.SLayer2 = taskInfo.Layer.ToShort();
  357. obj.Data.SDepth2 = taskInfo.Depth.ToShort();
  358. obj.Data.ELine2 = nextAdd.ToShort();
  359. obj.Data.ECol2 = taskInfoList.Max(x => x.ProdLine);
  360. obj.Data.ELayer2 = 0;
  361. obj.Data.EDepth2 = 0;
  362. obj.Data.TaskSum = taskInfoList.Count.ToShort();
  363. obj.Data.GoodsType = taskInfo.GoodsType switch
  364. {
  365. 18 => 1,
  366. 34 => 2,
  367. 50 => 3,
  368. _ => 0
  369. };
  370. obj.Data.TaskType = 4;
  371. obj.Data.VoucherNo++;
  372. break;
  373. default:
  374. throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
  375. }
  376. World.Log($"机械臂任务处理:下发出库任务{obj.Data.TaskNumber1}--{obj.Data.TaskNumber2}--{obj.Data.VoucherNo}", LogLevelEnum.Mid);
  377. }
  378. }
  379. public override bool Select(Device dev)
  380. {
  381. return dev.Code is "Robot1" or "Robot2" or "Robot3" or "Robot4" or "Robot5" or "Robot6";
  382. }
  383. }
  384. }