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- using ServiceCenter.Extensions;
- using ServiceCenter.Logs;
- using ServiceCenter.SqlSugars;
- using System.ComponentModel;
- using WCS.Core;
- using WCS.Entity;
- using WCS.Entity.Protocol.Protocol.Robot;
- using WCS.Entity.Protocol.Robot;
- using WCS.Entity.Protocol.Station;
- using WCS.WorkEngineering.Extensions;
- using WCS.WorkEngineering.WebApi.Controllers;
- using WCS.WorkEngineering.Worlds;
- using DeviceFlags = WCS.WorkEngineering.Extensions.DeviceFlags;
- namespace WCS.WorkEngineering.Systems
- {
- /// <summary>
- /// 机械臂
- /// </summary>
- [BelongTo(typeof(RingWorld))]
- [Description("机械臂")]
- public class 机械臂 : DeviceSystem<Device<IRobot520, IRobot521, IRobot522>>
- {
- protected override bool ParallelDo => true;
- protected override bool SaveLogsToFile => true;
- /// <summary>
- /// 取货点设备集合
- /// </summary>
- private Dictionary<string, List<Device>> PickUpDevices = new();
- /// <summary>
- /// 放货设备
- /// </summary>
- private Dictionary<string, List<Device<IStation520, IStation521, IStation523>>> PutDevices = new();
- public 机械臂()
- {
- //获取所有的机械臂 集合
- var devices = Device.All.Where(v => v.HasFlag(DeviceFlags.Robot));
- //开始分配
- foreach (var robot in devices)
- {
- //取货设备
- PickUpDevices.Add(robot.Code, robot.Sources.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => v).ToList());
- PutDevices.Add(robot.Code, robot.Targets.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => new Device<IStation520, IStation521, IStation523>(v, World)).ToList());
- }
- }
- public override void Do(Device<IRobot520, IRobot521, IRobot522> obj)
- {
- #region 处理完成任务
- //判断DB520 完成任务确认清除信号 是否为1
- if (obj.Data.OkAck == 1 && obj.Data2 is { TaskFinishId1: 0, TaskFinishId2: 0 }) obj.Data.OkAck = 0;
- if (obj.Data2.TaskFinishId1 > 0 || obj.Data2.TaskFinishId2 > 0)
- {
- //处理完成的任务信息
- var tasks = new List<WCS_TaskInfo>();
- //开始处理
- SqlSugarHelper.Do(db =>
- {
- World.Log($"机械臂任务处理:开始--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Low);
- //根据DB521任务号获取对应任务
- var taskInfoList = db.Default.Queryable<WCS_TaskInfo>().Where(v => v.ID == obj.Data2.TaskFinishId1 || v.ID == obj.Data2.TaskFinishId2).ToList();
- foreach (var task in taskInfoList.Where(task => task.Status == Entity.TaskStatus.StackerExecution))
- {
- //根据任务类型做不同的处理
- switch (task.Type)
- {
- case TaskType.SetPlate: //工字轮入库
- //完成任务
- task.Status = Entity.TaskStatus.Finish;
- task.EedTime = DateTime.Now;
- db.Default.Updateable(task).ExecuteCommand();
- task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "入库任务结束");
- break;
- case TaskType.OutDepot:
- task.Status = Entity.TaskStatus.ConveyorExecution;
- task.EedTime = DateTime.Now;
- db.Default.Updateable(task).ExecuteCommand();
- task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "出库任务结束");
- break;
- case TaskType.TransferDepot:
- task.Status = Entity.TaskStatus.Finish;
- task.EedTime = DateTime.Now;
- db.Default.Updateable(task).ExecuteCommand();
- task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "移库任务结束");
- break;
- }
- tasks.Add(task);
- }
- });
- if (!tasks.Any()) throw new KnownException("数据库提交事务错误", LogLevelEnum.High);
- // 写入信号
- obj.Data.OkAck = 1;
- World.Log($"机械臂任务处理:结束--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Mid);
- }
- #endregion 处理完成任务
- //robot是否可以下发任务
- if (obj.Data2.VoucherNo != obj.Data.VoucherNo) throw new KnownException($"凭证号不一致,DB520:{obj.Data.VoucherNo},DB521:{obj.Data2.VoucherNo}", LogLevelEnum.Mid);
- if (obj.Data2.RobotMode != RobotMode.Automatic) throw new KnownException($"robot处于{obj.Data2.RobotMode.GetDescription()}模式", LogLevelEnum.Low);
- if (obj.Data2.RunStatus != RobotRunStatus.Idle) throw new KnownException($"robot处于{obj.Data2.RunStatus.GetDescription()}状态", LogLevelEnum.High);
- //判断是否有任务是机器人执行中
- //再检查是否有等待执行的货物
- SqlSugarHelper.Do(db =>
- {
- //获取当前堆垛机的所有未完成任务
- var tasks = db.Default.Queryable<WCS_TaskInfo>().Where(v => v.Status < Entity.TaskStatus.Finish && v.Device == obj.Entity.Code);
- //任务集合是否有处于堆垛机执行状态的任务
- if (tasks.Any(v => v.Status == Entity.TaskStatus.StackerExecution)) throw new KnownException($"有任务处于堆垛机执行状态", LogLevelEnum.High);
- });
- //获取入库次数
- var inQuantity = obj.Entity.GetFlag<int>("InQuantity");
- var inMaxQuantity = 3;
- //入库任务优先 或 上一个周期是出库任务并且出库任务无优先
- if (inQuantity <= inMaxQuantity) //入库任务
- {
- //判断本次优先执行楼层,并设置下次执行时优先楼层
- var floor = obj.Entity.GetFlag<int>("FloorIn");
- floor = floor % 2 + 1;
- obj.Entity.SetFlag("FloorIn", floor);
- obj.Entity.SetFlag("InQuantity", inQuantity + 1);
- //获取当前机械臂所有的取货站台
- var pickUpDevices = obj.Entity.Sources.Where(x => x.HasFlag(DeviceFlags.输送机)).Where(x => x.DeviceGroup.Any()).Select(
- x =>
- {
- var group = x.DeviceGroup.Select(s => new Device<IStation523, IStation524>(s, World)).ToList();
- return new Tuple<Device<IStation523, IStation524>, List<Device<IStation523, IStation524>>>(new Device<IStation523, IStation524>(x, World), group);
- }).ToList();
- if (!pickUpDevices.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无取货路径点", LogLevelEnum.High);
- //获取取货设备的设备组中都是停止运行的
- var arrIn = pickUpDevices.Where(x => x.Item2.All(a => !a.Data.Status.HasFlag(StationStatus.Run)))
- .Where(x =>
- {
- var a = x.Item2
- .OrderBy(o => o.Entity.Code.ToShort()) //前两个设备中有取货任务的
- .Take(2)
- .Any(a => a.Data2.TaskNumber > 0 && a.Data.Status.HasFlag(StationStatus.PH_Status));
- var b = x.Item2
- .OrderBy(o => o.Entity.Code.ToShort()) //前两个设备中有取货任务的
- .First();
- return a && b.Data2.TaskNumber > 0 && b.Data.Status.HasFlag(StationStatus.PH_Status);
- })
- .ToList();
- if (!arrIn.Any()) throw new KnownException($"[{obj.Entity.Code}]等待入库任务输送到位", LogLevelEnum.Mid);
- //等待下发的任务信息
- var taskList = new List<Tuple<WCS_TaskInfo, Device<IStation523, IStation524>>>();
- SqlSugarHelper.Do(db =>
- {
- //跟据设备组中第一个设备任务号最小的一个先执行
- var devGroup = arrIn.MinBy(x => x.Item2.MinBy(o => o.Data2.TaskNumber).Data2.TaskNumber).Item2
- .Where(x => x.Data2.TaskNumber > 0 && x.Data.Status.HasFlag(StationStatus.PH_Status)
- /*&& x.Data.Status1.HasFlag(StationStatus1.IsLock)*/)
- .OrderByDescending(x => x.Entity.Code.ToShort())
- .Take(2);
- if (!devGroup.Any()) throw new KnownException($"无有效入库取货位", LogLevelEnum.High);
- foreach (var dev in devGroup)
- {
- var task = db.Default.Queryable<WCS_TaskInfo>().First(v => v.Type == TaskType.SetPlate && v.Status == Entity.TaskStatus.FinishOfShunt && dev.Data2.TaskNumber == v.ID);
- if (task == null) continue;
- var res = WmsApi.RingApplyStockInLoc(task.ID, task.Device, dev.Entity.Code, task.GoodsType);
- task.Status = Entity.TaskStatus.StackerExecution;
- task.AddrTo = res.ResData.CellNo;
- task.Line = res.ResData.Row;
- task.Col = res.ResData.Colomn;
- task.Layer = res.ResData.Layer;
- task.Depth = res.ResData.Row;
- task.LastInteractionPoint = dev.Entity.Code;
- task.SrmStation = dev.Entity.Code;
- task.Device = obj.Entity.Code;
- task.EditWho = "WCS";
- db.Default.Updateable(task).ExecuteCommand();
- task.AddWCS_TASK_DTL(db.Default, dev.Entity.Code, task.AddrTo, "任务下发机械臂执行");
- taskList.Add(new(task, dev));
- }
- });
- if (!taskList.Any()) return;
- switch (taskList.Count)
- {
- case 1:
- var task = taskList.FirstOrDefault().Item1;
- var dev = taskList.FirstOrDefault().Item2;
- //下发任务
- obj.Data.TaskNumber1 = task.ID;
- obj.Data.SLine1 = dev.Entity.Code.ToShort();
- obj.Data.SCol1 = 0;
- obj.Data.SLayer1 = 0;
- obj.Data.SDepth1 = 0;
- obj.Data.ELine1 = task.Line.ToShort();
- obj.Data.ECol1 = task.Col.ToShort();
- obj.Data.ELayer1 = task.Layer.ToShort();
- obj.Data.EDepth1 = task.Depth.ToShort();
- obj.Data.TaskNumber2 = 0;
- obj.Data.SLine2 = 0;
- obj.Data.SCol2 = 0;
- obj.Data.SLayer2 = 0;
- obj.Data.SDepth2 = 0;
- obj.Data.ELine2 = 0;
- obj.Data.ECol2 = 0;
- obj.Data.ELayer2 = 0;
- obj.Data.EDepth2 = 0;
- obj.Data.TaskSum = taskList.Count.ToShort();
- obj.Data.GoodsType = task.GoodsType switch
- {
- 18 => 1,
- 34 => 2,
- 50 => 3,
- _ => 0
- };
- obj.Data.TaskType = 3;
- obj.Data.VoucherNo++;
- break;
- case 2:
- taskList = taskList.OrderBy(x => x.Item1.Depth).ToList();
- //一工位取深度较大的任务
- var taskInfo = taskList[1];
- task = taskInfo.Item1;
- dev = taskInfo.Item2;
- obj.Data.TaskNumber1 = task.ID;
- obj.Data.SLine1 = dev.Entity.Code.ToShort();
- obj.Data.SCol1 = 0;
- obj.Data.SLayer1 = 0;
- obj.Data.SDepth1 = 0;
- obj.Data.ELine1 = task.Line.ToShort();
- obj.Data.ECol1 = task.Col.ToShort();
- obj.Data.ELayer1 = task.Layer.ToShort();
- obj.Data.EDepth1 = task.Depth.ToShort();
- //二工位取深度较少的值
- taskInfo = taskList[0];
- task = taskInfo.Item1;
- dev = taskInfo.Item2;
- obj.Data.TaskNumber2 = task.ID;
- obj.Data.SLine2 = dev.Entity.Code.ToShort();
- obj.Data.SCol2 = 0;
- obj.Data.SLayer2 = 0;
- obj.Data.SDepth2 = 0;
- obj.Data.ELine2 = task.Line.ToShort();
- obj.Data.ECol2 = task.Col.ToShort();
- obj.Data.ELayer2 = task.Layer.ToShort();
- obj.Data.EDepth2 = task.Depth.ToShort();
- obj.Data.TaskSum = taskList.Count.ToShort();
- obj.Data.GoodsType = task.GoodsType switch
- {
- 18 => 1,
- 34 => 2,
- 50 => 3,
- _ => 0
- };
- obj.Data.TaskType = 3;
- obj.Data.VoucherNo++;
- break;
- default:
- throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
- }
- World.Log($"机械臂任务处理:下发入库任务{obj.Data.TaskNumber1}--{obj.Data.TaskNumber2}--{obj.Data.VoucherNo}", LogLevelEnum.Mid);
- }
- else //出库任务
- {
- //判断本次优先执行楼层,并设置下次执行时优先楼层
- var floor = obj.Entity.GetFlag<int>("FloorOut");
- floor = floor % 2 + 1;
- obj.Entity.SetFlag("FloorOut", floor);
- obj.Entity.SetFlag("InQuantity", 0);
- //获取当前堆垛机所有的取货站台
- var arrOut = PutDevices.First(v => v.Key == obj.Entity.Code).Value;
- if (!arrOut.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无放货路径点", LogLevelEnum.High);
- //获取可以放货的设备集合
- arrOut = arrOut.Where(v => v.Data3.Status.HasFlag(StationStatus.PH_Status) && v.Data.TaskNumber == 0 && v.Data.GoodsEnd == 0).ToList();//有光电
- if (!arrOut.Any()) throw new KnownException($"[{obj.Entity.Code}]等待出库任务输送到位", LogLevelEnum.Mid);
- var taskInfoList = new List<WCS_TaskInfo>();
- var nextAdd = "";
- SqlSugarHelper.Do(db =>
- {
- //所有出库点设备号,即
- var allOutCode = arrOut.Select(v => v.Entity.Code).ToList();
- //两个工位同时码垛,并不会一个执行一次,只有一个托盘任务全部执行完毕,才会继续执行下一个,先生成任务的码垛工位会优先执行
- var taskInfos = db.Default.Queryable<WCS_TaskInfo>().Where(v => v.Type == TaskType.OutDepot && v.Status == Entity.TaskStatus.WaitingToExecute)
- .Where(v => allOutCode.Contains(v.SrmStation)).ToList();
- var srmStation = taskInfos.OrderBy(x => x.AddTime).First().SrmStation;
- taskInfos = taskInfos.Where(x => x.SrmStation == srmStation).OrderBy(x => x.ProdLine).ToList();
- if (taskInfos.FirstOrDefault().WarehouseCode.Contains("S")) //如果是南侧,翻转排序
- {
- taskInfos = taskInfos.OrderByDescending(x => x.ProdLine).ToList();
- }
- taskInfos = taskInfos.Take(2).ToList();
- if (taskInfos.Count == 2) //有两个任务
- {
- var minDepth = taskInfos!.MinBy(x => x.Depth);
- var maxDepth = taskInfos.MaxBy(x => x.Depth);
- //物料号不同时只执行一个任务 不同的轮子物料号也不同
- if (minDepth.MatCode != maxDepth.MatCode) taskInfos = taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
- //深度之和等于6(机械臂当前无法同时执行两个三深度的取货任务)
- else if (taskInfos.Sum(x => x.Depth) == 6) taskInfos = taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
- else if (taskInfos[0].SrmStation != taskInfos[1].SrmStation) taskInfos = taskInfos.OrderBy(x => x.SrmStation).Take(1).ToList();
- }
- foreach (var task in taskInfos)
- {
- task.Status = Entity.TaskStatus.StackerExecution;
- task.LastInteractionPoint = task.Device;
- task.StartTime = DateTime.Now;
- task.EditWho = "WCS";
- nextAdd = task.SrmStation;
- db.Default.Updateable(task).ExecuteCommand();
- task.AddWCS_TASK_DTL(db.Default, task.Device, task.SrmStation, "任务下发机械臂执行");
- taskInfoList.Add(task);
- }
- });
- if (!taskInfoList.Any()) return;
- switch (taskInfoList.Count)
- {
- case 1:
- var task = taskInfoList.FirstOrDefault();
- //下发任务
- obj.Data.TaskNumber1 = task.ID;
- obj.Data.SLine1 = task.Line.ToShort();
- obj.Data.SCol1 = task.Col.ToShort();
- obj.Data.SLayer1 = task.Layer.ToShort();
- obj.Data.SDepth1 = task.Depth.ToShort();
- obj.Data.ELine1 = nextAdd.ToShort();
- obj.Data.ECol1 = task.ProdLine;
- obj.Data.ELayer1 = 0;
- obj.Data.EDepth1 = 0;
- obj.Data.TaskNumber2 = 0;
- obj.Data.SLine2 = 0;
- obj.Data.SCol2 = 0;
- obj.Data.SLayer2 = 0;
- obj.Data.SDepth2 = 0;
- obj.Data.ELine2 = 0;
- obj.Data.ECol2 = 0;
- obj.Data.ELayer2 = 0;
- obj.Data.EDepth2 = 0;
- obj.Data.TaskSum = taskInfoList.Count.ToShort();
- obj.Data.GoodsType = task.GoodsType switch
- {
- 18 => 1,
- 34 => 2,
- 50 => 3,
- _ => 0
- };
- obj.Data.TaskType = 4;
- obj.Data.VoucherNo++;
- break;
- case 2:
- taskInfoList = taskInfoList.OrderBy(x => x.Depth).ToList();
- //一工位取深度较大的任务
- var taskInfo = taskInfoList[1];
- obj.Data.TaskNumber1 = taskInfo.ID;
- obj.Data.SLine1 = taskInfo.Line.ToShort();
- obj.Data.SCol1 = taskInfo.Col.ToShort();
- obj.Data.SLayer1 = taskInfo.Layer.ToShort();
- obj.Data.SDepth1 = taskInfo.Depth.ToShort();
- obj.Data.ELine1 = nextAdd.ToShort();
- obj.Data.ECol1 = taskInfoList.Min(x => x.ProdLine);
- obj.Data.ELayer1 = 0;
- obj.Data.EDepth1 = 0;
- //二工位取深度较少的值
- taskInfo = taskInfoList[0];
- obj.Data.TaskNumber2 = taskInfo.ID;
- obj.Data.SLine2 = taskInfo.Line.ToShort();
- obj.Data.SCol2 = taskInfo.Col.ToShort();
- obj.Data.SLayer2 = taskInfo.Layer.ToShort();
- obj.Data.SDepth2 = taskInfo.Depth.ToShort();
- obj.Data.ELine2 = nextAdd.ToShort();
- obj.Data.ECol2 = taskInfoList.Max(x => x.ProdLine);
- obj.Data.ELayer2 = 0;
- obj.Data.EDepth2 = 0;
- obj.Data.TaskSum = taskInfoList.Count.ToShort();
- obj.Data.GoodsType = taskInfo.GoodsType switch
- {
- 18 => 1,
- 34 => 2,
- 50 => 3,
- _ => 0
- };
- obj.Data.TaskType = 4;
- obj.Data.VoucherNo++;
- break;
- default:
- throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
- }
- World.Log($"机械臂任务处理:下发出库任务{obj.Data.TaskNumber1}--{obj.Data.TaskNumber2}--{obj.Data.VoucherNo}", LogLevelEnum.Mid);
- }
- }
- public override bool Select(Device dev)
- {
- return dev.Code is "Robot1" or "Robot2" or "Robot3" or "Robot4" or "Robot5" or "Robot6";
- }
- }
- }
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