机械臂cs.cs 20 KB

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  1. using ServiceCenter.Extensions;
  2. using ServiceCenter.Logs;
  3. using ServiceCenter.SqlSugars;
  4. using SqlSugar;
  5. using System.ComponentModel;
  6. using WCS.Core;
  7. using WCS.Entity;
  8. using WCS.WorkEngineering.Extensions;
  9. using WCS.WorkEngineering.Protocol.Robot;
  10. using WCS.WorkEngineering.Protocol.Station;
  11. using WCS.WorkEngineering.WebApi.Controllers;
  12. using WCS.WorkEngineering.Worlds;
  13. using DeviceFlags = WCS.WorkEngineering.Extensions.DeviceFlags;
  14. namespace WCS.WorkEngineering.Systems
  15. {
  16. /// <summary>
  17. /// 机械臂
  18. /// </summary>
  19. [BelongTo(typeof(RingWorld))]
  20. [Description("机械臂")]
  21. public class 机械臂 : DeviceSystem<Device<IRobot520, IRobot521, IRobot522>>
  22. {
  23. protected override bool ParallelDo => true;
  24. protected override bool SaveLogsToFile => true;
  25. /// <summary>
  26. /// 取货点设备集合
  27. /// </summary>
  28. private Dictionary<string, List<Device>> PickUpDevices = new();
  29. /// <summary>
  30. /// 放货设备
  31. /// </summary>
  32. private Dictionary<string, List<Device<IStation520, IStation521, IStation523>>> PutDevices = new();
  33. public 机械臂()
  34. {
  35. //获取所有的机械臂 集合
  36. var devices = Device.All.Where(v => v.HasFlag(DeviceFlags.Robot));
  37. //开始分配
  38. foreach (var roobot in devices)
  39. {
  40. //取货设备
  41. PickUpDevices.Add(roobot.Code, roobot.Sources.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => v).ToList());
  42. PutDevices.Add(roobot.Code, roobot.Targets.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => new Device<IStation520, IStation521, IStation523>(v, World)).ToList());
  43. }
  44. }
  45. public override void Do(Device<IRobot520, IRobot521, IRobot522> obj)
  46. {
  47. #region 处理完成任务
  48. //判断DB520 完成任务确认清除信号 是否为1
  49. if (obj.Data.OkAck == 1 && obj.Data2.TaskFinishId1 == 0 || obj.Data2.TaskFinishId2 == 0) obj.Data.OkAck = 0;
  50. if (obj.Data2.TaskFinishId1 > 0 || obj.Data2.TaskFinishId2 > 0)
  51. {
  52. //处理完成的任务信息
  53. List<WCS_TaskInfo> tasks = new List<WCS_TaskInfo>();
  54. //开始处理
  55. SqlSugarHelper.Do(db =>
  56. {
  57. World.Log($"机械臂任务处理:开始--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Low);
  58. //根据DB521任务号获取对应任务
  59. var taskInfoList = db.Default.Queryable<WCS_TaskInfo>().Where(v => v.ID == obj.Data2.TaskFinishId1 || v.ID == obj.Data2.TaskFinishId2).ToList();
  60. foreach (var task in taskInfoList)
  61. {
  62. if (task.Status != Entity.TaskStatus.StackerExecution) continue;
  63. //根据任务类型做不同的处理
  64. switch (task.Type)
  65. {
  66. case TaskType.SetPlate: //工字轮入库
  67. //完成任务
  68. task.Status = Entity.TaskStatus.Finish;
  69. task.EedTime = DateTime.Now;
  70. db.Default.Updateable(task).ExecuteCommand();
  71. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "入库任务结束");
  72. break;
  73. case TaskType.OutDepot:
  74. task.Status = Entity.TaskStatus.Finish;
  75. task.EedTime = DateTime.Now;
  76. db.Default.Updateable(task).ExecuteCommand();
  77. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "出库任务结束");
  78. break;
  79. case TaskType.TransferDepot:
  80. task.Status = Entity.TaskStatus.Finish;
  81. task.EedTime = DateTime.Now;
  82. db.Default.Updateable(task).ExecuteCommand();
  83. task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "移库任务结束");
  84. break;
  85. }
  86. if (task.Status >= Entity.TaskStatus.Finish) task.CompleteOrCancelTasks(db.Default);
  87. tasks.Add(task);
  88. }
  89. });
  90. if (!tasks.Any()) throw new KnownException("数据库提交事务错误", LogLevelEnum.High);
  91. foreach (var task in tasks)
  92. {
  93. //通知WMS任务完成
  94. if (task.Status == Entity.TaskStatus.Finish) WmsApi.CompleteTask(task.ID);
  95. if (task.Type == TaskType.OutDepot && task.Status == Entity.TaskStatus.ConveyorExecution) WmsApi.SrmPickOutCompleted(task.ID);
  96. }
  97. // 写入信号
  98. obj.Data.OkAck = 1;
  99. World.Log($"机械臂任务处理:结束--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Mid);
  100. }
  101. #endregion 处理完成任务
  102. //robot是否可以下发任务
  103. if (obj.Data2.VoucherNo != obj.Data.VoucherNo) throw new KnownException($"凭证号不一致,DB520:{obj.Data.VoucherNo},DB521:{obj.Data2.VoucherNo}", LogLevelEnum.Mid);
  104. if (obj.Data2.RobotMode != RobotMode.Automatic) throw new KnownException($"robot处于{obj.Data2.RobotMode.GetDescription()}模式", LogLevelEnum.Low);
  105. if (obj.Data2.RunStatus != RobotRunStatus.Idle) throw new KnownException($"robot处于{obj.Data2.RunStatus.GetDescription()}状态", LogLevelEnum.High);
  106. //上一个周期是不是出库任务 第一次获取返回结果会是false
  107. var lastIsOut = obj.Entity.GetFlag<bool>("LastIsOut");
  108. obj.Entity.SetFlag("LastIsOut", !lastIsOut);
  109. //入库任务优先 或 上一个周期是出库任务并且出库任务无优先
  110. if (lastIsOut) //入库任务
  111. {
  112. //判断本次优先执行楼层,并设置下次执行时优先楼层
  113. var floor = obj.Entity.GetFlag<int>("FloorIn");
  114. floor = floor % 2 + 1;
  115. obj.Entity.SetFlag("FloorIn", floor);
  116. //获取当前机械臂所有的取货站台
  117. var pickUpDevices = obj.Entity.Sources.Where(x => x.HasFlag(DeviceFlags.输送机)).Where(x => x.DeviceGroup.Any()).Select(
  118. x =>
  119. {
  120. var group = x.DeviceGroup.Select(s => new Device<IStation523, IStation524>(s, World)).ToList();
  121. return new Tuple<Device<IStation523, IStation524>, List<Device<IStation523, IStation524>>>(new Device<IStation523, IStation524>(x, World), group);
  122. }).ToList();
  123. if (!pickUpDevices.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无取货路径点", LogLevelEnum.High);
  124. //获取取货设备的设备组中都是停止运行的
  125. var arrIn = pickUpDevices.Where(x => x.Item2.All(a => !a.Data.Status.HasFlag(StationStatus.Run)))
  126. .Where(x => x.Item2.OrderBy(o => o.Entity.Code.ToShort()) //前两个设备中有取货任务的
  127. .Take(2)
  128. .Any(a => a.Data2.TaskNumber > 0 && a.Data.Status.HasFlag(StationStatus.PH_Status)))
  129. .ToList();
  130. if (!arrIn.Any()) throw new KnownException($"[{obj.Entity.Code}]等待入库任务输送到位", LogLevelEnum.Mid);
  131. //等待下发的任务信息
  132. var taskList = new List<Tuple<WCS_TaskInfo, Device<IStation523, IStation524>>>();
  133. SqlSugarHelper.Do(db =>
  134. {
  135. //跟据设备组中第一个设备任务号最小的一个先执行
  136. var devGroup = arrIn.MinBy(x => x.Item2.OrderBy(o => o.Data2.TaskNumber));
  137. foreach (var dev in devGroup.Item2.OrderBy(x => x.Entity.Code.ToShort()).Take(2))
  138. {
  139. var task = db.Default.Queryable<WCS_TaskInfo>().First(v => v.Type == TaskType.SetPlate && v.Status == Entity.TaskStatus.FinishOfShunt && dev.Data2.TaskNumber == v.ID);
  140. if (task == null) continue;
  141. var res = WmsApi.RingApplyStockInLoc(task.ID, task.Device, dev.Entity.Code, task.Height);
  142. task.Status = Entity.TaskStatus.StackerExecution;
  143. task.AddrTo = res.ResData.CellNo;
  144. task.Line = res.ResData.Row;
  145. task.Col = res.ResData.Colomn;
  146. task.Layer = res.ResData.Layer;
  147. task.Depth = res.ResData.Row;
  148. task.LastInteractionPoint = dev.Entity.Code;
  149. task.SrmStation = dev.Entity.Code;
  150. task.EditWho = "WCS";
  151. db.Default.Updateable(task).ExecuteCommand();
  152. task.AddWCS_TASK_DTL(db.Default, dev.Entity.Code, task.AddrTo, "任务下发机械臂执行");
  153. taskList.Add(new(task, dev));
  154. }
  155. });
  156. if (!taskList.Any()) return;
  157. switch (taskList.Count)
  158. {
  159. case 1:
  160. var task = taskList.FirstOrDefault().Item1;
  161. var dev = taskList.FirstOrDefault().Item2;
  162. //下发任务
  163. obj.Data.TaskNumber1 = task.ID;
  164. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  165. obj.Data.SCol1 = 0;
  166. obj.Data.SLayer1 = 0;
  167. obj.Data.SDepth1 = 0;
  168. obj.Data.ELine1 = task.Line.ToShort();
  169. obj.Data.ECol1 = task.Col.ToShort();
  170. obj.Data.ELayer1 = task.Layer.ToShort();
  171. obj.Data.EDepth1 = task.Depth.ToShort();
  172. obj.Data.TaskNumber2 = 0;
  173. obj.Data.SLine2 = 0;
  174. obj.Data.SCol2 = 0;
  175. obj.Data.SLayer2 = 0;
  176. obj.Data.SDepth2 = 0;
  177. obj.Data.ELine2 = 0;
  178. obj.Data.ECol2 = 0;
  179. obj.Data.ELayer2 = 0;
  180. obj.Data.EDepth2 = 0;
  181. obj.Data.TaskSum = taskList.Count.ToShort();
  182. obj.Data.GoodsType = 1;
  183. obj.Data.TaskType = 3;
  184. obj.Data.VoucherNo++;
  185. break;
  186. case 2:
  187. taskList = taskList.OrderBy(x => x.Item1.Depth).ToList();
  188. //一工位取深度较大的任务
  189. var taskInfo = taskList[1];
  190. task = taskInfo.Item1;
  191. dev = taskInfo.Item2;
  192. obj.Data.TaskNumber1 = task.ID;
  193. obj.Data.SLine1 = dev.Entity.Code.ToShort();
  194. obj.Data.SCol1 = 0;
  195. obj.Data.SLayer1 = 0;
  196. obj.Data.SDepth1 = 0;
  197. obj.Data.ELine1 = task.Line.ToShort();
  198. obj.Data.ECol1 = task.Col.ToShort();
  199. obj.Data.ELayer1 = task.Layer.ToShort();
  200. obj.Data.EDepth1 = task.Depth.ToShort();
  201. //二工位取深度较少的值
  202. taskInfo = taskList[0];
  203. task = taskInfo.Item1;
  204. dev = taskInfo.Item2;
  205. obj.Data.TaskNumber2 = task.ID;
  206. obj.Data.SLine2 = dev.Entity.Code.ToShort();
  207. obj.Data.SCol2 = 0;
  208. obj.Data.SLayer2 = 0;
  209. obj.Data.SDepth2 = 0;
  210. obj.Data.ELine2 = task.Line.ToShort();
  211. obj.Data.ECol2 = task.Col.ToShort();
  212. obj.Data.ELayer2 = task.Layer.ToShort();
  213. obj.Data.EDepth2 = task.Depth.ToShort();
  214. obj.Data.TaskSum = taskList.Count.ToShort();
  215. obj.Data.GoodsType = 1;
  216. obj.Data.TaskType = 3;
  217. obj.Data.VoucherNo++;
  218. break;
  219. default:
  220. throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
  221. }
  222. }
  223. else if (!lastIsOut) //出库任务
  224. {
  225. //判断本次优先执行楼层,并设置下次执行时优先楼层
  226. var floor = obj.Entity.GetFlag<int>("FloorOut");
  227. floor = floor % 2 + 1;
  228. obj.Entity.SetFlag("FloorOut", floor);
  229. //获取当前堆垛机所有的取货站台
  230. var arrOut = PutDevices.First(v => v.Key == obj.Entity.Code).Value;
  231. if (!arrOut.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无放货路径点", LogLevelEnum.High);
  232. //获取可以放货的设备集合
  233. arrOut = arrOut.Where(v => v.Data3.Status.HasFlag(StationStatus.PH_Status)).ToList();//无光电
  234. if (!arrOut.Any()) throw new KnownException($"[{obj.Entity.Code}]等待出库任务输送到位", LogLevelEnum.Mid);
  235. var taskInfoList = new List<WCS_TaskInfo>();
  236. string nextAdd = "";
  237. SqlSugarHelper.Do(db =>
  238. {
  239. //所有出库点设备号,即
  240. var allOutCode = arrOut.Select(v => v.Entity.Code).ToList();
  241. //TODO:两个工位同时码垛,并不会一个执行一次,只有一个托盘任务全部执行完毕,才会继续执行下一个,设备号较小的码垛工位会优先执行
  242. var taskInfos = db.Default.Queryable<WCS_TaskInfo>().Where(v => v.Type == TaskType.OutDepot && v.Status == Entity.TaskStatus.WaitingToExecute)
  243. .Where(v => allOutCode.Contains(v.SrmStation)).ToList()
  244. .OrderBy(x => x.SrmStation.ToInt()) //按照码垛站台号进行一次排序
  245. .ThenBy(x => x.ProdLine) //码垛从小到大
  246. .ThenBy(x => x.AddTime)//任务生成时间从早到晚
  247. .Take(2).ToList();
  248. if (taskInfos.Count == 2) //有两个任务
  249. {
  250. var minDepth = taskInfos!.MinBy(x => x.Depth);
  251. var maxDepth = taskInfos.MaxBy(x => x.Depth);
  252. //物料号不同时只执行一个任务 不同的轮子物料号也不同
  253. if (minDepth.MatCode != maxDepth.MatCode) taskInfos = taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  254. //深度之和等于6(机械臂当前无法同时执行两个三深度的取货任务)
  255. else if (taskInfos.Sum(x => x.Depth) == 6) taskInfos = taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList();
  256. }
  257. foreach (var task in taskInfos)
  258. {
  259. task.Status = Entity.TaskStatus.StackerExecution;
  260. task.LastInteractionPoint = task.Device;
  261. task.EditWho = "WCS";
  262. nextAdd = task.SrmStation;
  263. db.Default.Updateable(task).ExecuteCommand();
  264. task.AddWCS_TASK_DTL(db.Default, task.Device, task.SrmStation, "任务下发机械臂执行");
  265. taskInfoList.Add(task);
  266. }
  267. });
  268. if (!taskInfoList.Any()) return;
  269. switch (taskInfoList.Count)
  270. {
  271. case 1:
  272. var task = taskInfoList.FirstOrDefault();
  273. //下发任务
  274. obj.Data.TaskNumber1 = task.ID;
  275. obj.Data.SLine1 = task.Line.ToShort();
  276. obj.Data.SCol1 = task.Col.ToShort();
  277. obj.Data.SLayer1 = task.Layer.ToShort();
  278. obj.Data.SDepth1 = task.Depth.ToShort();
  279. obj.Data.ELine1 = nextAdd.ToShort();
  280. obj.Data.ECol1 = task.ProdLine;
  281. obj.Data.ELayer1 = 0;
  282. obj.Data.EDepth1 = 0;
  283. obj.Data.TaskNumber2 = 0;
  284. obj.Data.SLine2 = 0;
  285. obj.Data.SCol2 = 0;
  286. obj.Data.SLayer2 = 0;
  287. obj.Data.SDepth2 = 0;
  288. obj.Data.ELine2 = 0;
  289. obj.Data.ECol2 = 0;
  290. obj.Data.ELayer2 = 0;
  291. obj.Data.EDepth2 = 0;
  292. obj.Data.TaskSum = taskInfoList.Count.ToShort();
  293. obj.Data.GoodsType = 1;
  294. obj.Data.TaskType = 4;
  295. obj.Data.VoucherNo++;
  296. break;
  297. case 2:
  298. taskInfoList = taskInfoList.OrderBy(x => x.Depth).ToList();
  299. //一工位取深度较大的任务
  300. var taskInfo = taskInfoList[1];
  301. obj.Data.TaskNumber1 = taskInfo.ID;
  302. obj.Data.SLine1 = taskInfo.Line.ToShort();
  303. obj.Data.SCol1 = taskInfo.Col.ToShort();
  304. obj.Data.SLayer1 = taskInfo.Layer.ToShort();
  305. obj.Data.SDepth1 = taskInfo.Depth.ToShort();
  306. obj.Data.ELine1 = nextAdd.ToShort();
  307. obj.Data.ECol1 = taskInfo.ProdLine;
  308. obj.Data.ELayer1 = 0;
  309. obj.Data.EDepth1 = 0;
  310. //二工位取深度较少的值
  311. taskInfo = taskInfoList[0];
  312. obj.Data.TaskNumber2 = taskInfo.ID;
  313. obj.Data.SLine2 = taskInfo.Line.ToShort();
  314. obj.Data.SCol2 = taskInfo.Col.ToShort();
  315. obj.Data.SLayer2 = taskInfo.Layer.ToShort();
  316. obj.Data.SDepth2 = taskInfo.Depth.ToShort();
  317. obj.Data.ELine2 = nextAdd.ToShort();
  318. obj.Data.ECol2 = taskInfo.ProdLine;
  319. obj.Data.ELayer2 = 0;
  320. obj.Data.EDepth2 = 0;
  321. obj.Data.TaskSum = taskInfoList.Count.ToShort();
  322. obj.Data.GoodsType = 1;
  323. obj.Data.TaskType = 4;
  324. obj.Data.VoucherNo++;
  325. break;
  326. default:
  327. throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid);
  328. }
  329. }
  330. }
  331. public override bool Select(Device dev)
  332. {
  333. return dev.HasFlag(DeviceFlags.Robot);
  334. }
  335. }
  336. }