NoInteractionSystems.cs 28 KB

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  1. using PlcSiemens.Core.Extension;
  2. using ServiceCenter.Extensions;
  3. using ServiceCenter.Logs;
  4. using ServiceCenter.SqlSugars;
  5. using SqlSugar;
  6. using System.ComponentModel;
  7. using WCS.Core;
  8. using WCS.Entity;
  9. using WCS.Entity.Protocol.Station;
  10. using WCS.WorkEngineering.Extensions;
  11. using WCS.WorkEngineering.WebApi.Controllers;
  12. using WCS.WorkEngineering.WebApi.Models.WMS.Request;
  13. using WCS.WorkEngineering.Worlds;
  14. using DeviceFlags = WCS.WorkEngineering.Extensions.DeviceFlags;
  15. using TaskStatus = WCS.Entity.TaskStatus;
  16. namespace WCS.WorkEngineering.Systems
  17. {
  18. /// <summary>
  19. /// 无交互系统
  20. /// </summary>
  21. [BelongTo(typeof(NoInteractionWorld))]
  22. [Description("无交互系统")]
  23. public class NoInteractionSystems : DeviceSystem<Device<IStation520>>
  24. {
  25. protected override bool ParallelDo => true;
  26. public override void Do(Device<IStation520> obj)
  27. {
  28. var taskInfos = new List<int>();
  29. var sqlSugar = new SqlSugarHelper();
  30. SqlSugarHelper.Do(db =>
  31. {
  32. //获取所有的新建任务,组盘任务不需要
  33. taskInfos = db.Default.Queryable<WCS_TaskInfo>().ReadPastUpdLock().Where(x => x.Status == 0).ToList()
  34. .Where(x => x.Type != TaskType.SetPlate || (x.Type == TaskType.SetPlate && x.AddrFrom != "Robot")).Where(x => x.BusType != "人工满托入库").Select(x => x.ID).ToList();
  35. var time = DateTime.Now.AddMinutes(-20);
  36. var time1 = DateTime.Now.AddMinutes(-40);
  37. var timeOut = db.Default.Queryable<WCS_TaskInfo>().NoLock().Count(x => x.BusType == "车间叫料" && x.Status < TaskStatus.StackerExecution && x.AddTime < time);
  38. if (timeOut > 0) World.Log($"共有{timeOut}个车间叫料任务超过二十分钟未执行,请检查相关相关任务对应的堆垛机是否正常、堆垛机放货点是否卡任务等", LogLevelEnum.High);
  39. var timeOut1 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Count(x => x.BusType == "车间叫料" && x.Status < TaskStatus.StackerExecution && x.AddTime < time1);
  40. if (timeOut1 > 0) World.Log($"共有{timeOut1}个车间叫料任务超过四十分钟未执行,请检查相关相关任务对应的堆垛机是否正常、堆垛机放货点是否卡任务等", LogLevelEnum.High);
  41. var timeOut2 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Count(x => x.BusType == "皮盘入库" && x.Status < TaskStatus.StackerExecution && x.AddTime < time);
  42. if (timeOut2 > 0) World.Log($"共有{timeOut2}个皮盘入库任务超过二十分钟未执行,请检查相关相关任务及对应agv设备", LogLevelEnum.High);
  43. var timeOut3 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Count(x => x.BusType == "皮盘入库" && x.Status < TaskStatus.StackerExecution && x.AddTime < time1);
  44. if (timeOut3 > 0) World.Log($"共有{timeOut3}个皮盘入库任务超过四十分钟未执行,请检查相关相关任务及对应agv设备", LogLevelEnum.High);
  45. var time3 = DateTime.Now.AddHours(-24);
  46. var timeOut4 = db.Default.Queryable<BillInvnow>().NoLock().Count(x => x.AddTime < time3);
  47. if (timeOut4 > 0) World.Log($"共有{timeOut4}个库存信息超过24小时未执行,请检查相关库存信息并处理", LogLevelEnum.High);
  48. });
  49. if (!taskInfos.Any())
  50. {
  51. return;
  52. }
  53. var isEnd = false; //每个周期只处理一个任务
  54. foreach (var item in taskInfos)
  55. {
  56. if (isEnd) return;
  57. try
  58. {
  59. SqlSugarHelper.Do(db =>
  60. {
  61. var task = db.Default.Queryable<WCS_TaskInfo>().Where(t => t.ID == item).First();
  62. switch (task.Type)
  63. {
  64. case TaskType.SetPlate:
  65. if (task.AddrFrom != "Robot")
  66. {
  67. //更新任务状态
  68. task.Status = TaskStatus.WaitingToExecute;
  69. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status }).ExecuteCommand();
  70. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化入库任务信息");
  71. isEnd = true;
  72. }
  73. break;
  74. case TaskType.EnterDepot:
  75. if (task.LastInteractionPoint == "2")
  76. {
  77. var sta = GetAgvStation(task, db);
  78. var agv = new WCS_AgvTaskInfo()
  79. {
  80. ID = db.GetAgvTaskId(),
  81. TaskType = AGVTaskType.EnterDepot,
  82. Status = AGVTaskStatus.NewBuild,
  83. TaskId = task.ID,
  84. Position = task.WorkBench,
  85. Station = sta,
  86. AddWho = "WCS",
  87. AddTime = DateTime.Now
  88. };
  89. db.Default.InsertableRowLock(agv).SplitTable().ExecuteCommand();
  90. task.AgvTaskID = agv.ID;
  91. task.Status = Entity.TaskStatus.WaitingToExecute;
  92. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.AgvTaskID }).ExecuteCommand();
  93. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化单独返皮盘任务");
  94. }
  95. else if (task.BusType == TaskBusType.芯股用空托盘入库.GetDescription())
  96. {
  97. return;
  98. }
  99. else
  100. {
  101. //更新任务状态
  102. task.Status = Entity.TaskStatus.WaitingToExecute;
  103. task.Device = task.WarehouseCode switch
  104. {
  105. "1N" => "SRM1",
  106. "1S" => "SRM2",
  107. "2N" => "SRM3",
  108. "2S" => "SRM4",
  109. "3N" => "SRM5",
  110. "3S" => "SRM6",
  111. _ => task.Device
  112. };
  113. task.Device = task.AddrFrom switch
  114. {
  115. "1666" or "1661" => "SRM1",
  116. "1681" or "1676" => "SRM2",
  117. "1696" or "1691" => "SRM3",
  118. "1711" or "1706" => "SRM4",
  119. "1726" or "1721" => "SRM5",
  120. "1741" or "1736" => "SRM6",
  121. _ => task.Device
  122. };
  123. //计算下一个地址
  124. var path1 = DevicePath.GetPath(task.AddrFrom, task.Device);
  125. task.AddrNext = path1.Points[1].Code;
  126. task.SrmStation = task.BarCode.Contains("TPA") || task.BarCode.Contains("TPB") ? task.AddrFrom : path1.Points[2].Code;
  127. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.Device, x.AddrNext, x.SrmStation }).ExecuteCommand();
  128. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化入库任务信息");
  129. }
  130. isEnd = true;
  131. break;
  132. case TaskType.OutDepot:
  133. {
  134. if (task.Device.Contains("Robot")) //机器人任务
  135. {
  136. var lastTask = db.Default.Queryable<WCS_TaskInfo>().NoLock().First(x => x.Type == TaskType.OutDepot && x.AddrTo == task.AddrTo && x.Status > TaskStatus.WaitingToExecute && x.Status < TaskStatus.Finish);
  137. if (lastTask != null)
  138. {
  139. World.Log($"等待任务结束:{task.AddrTo}上一组码垛任务未结束,等待{lastTask.ID}任务完成后开始初始化当前任务{task.ID}");
  140. return;
  141. }
  142. var pos = task.AddrFrom.Split("-");
  143. task.Status = Entity.TaskStatus.WaitingToExecute;
  144. task.Line = pos[0].ToShort();
  145. task.Col = pos[1].ToShort();
  146. task.Layer = pos[2].ToShort();
  147. task.Depth = pos[3].ToShort();
  148. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.Line, x.Col, x.Layer, x.Depth }).ExecuteCommand();
  149. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化出库任务信息,放货站台:{task.SrmStation}");
  150. isEnd = true;
  151. }
  152. else if (task.Device == "FJXG") //芯股仓库的任务
  153. {
  154. if (task.LastInteractionPoint != "3") //车间叫料任务,此值为3时是单独取满任务
  155. {
  156. var sta = GetAgvStation(task, db); //芯股任务,取货站台就是芯股站台
  157. var agv = new WCS_AgvTaskInfo()
  158. {
  159. ID = db.GetAgvTaskId(),
  160. TaskType = AGVTaskType.EnterDepot,
  161. Status = AGVTaskStatus.NewBuild,
  162. TaskId = task.ID,
  163. Position = task.WorkBench,
  164. Station = sta,
  165. AddWho = "WCS",
  166. AddTime = DateTime.Now
  167. };
  168. db.Default.InsertableRowLock(agv).SplitTable().ExecuteCommand();
  169. }
  170. var agvId = DateTime.Now.GetFormat(GetFormatterEnum.only) + task.ID;
  171. var agvTask = new WCS_AgvTaskInfo()
  172. {
  173. ID = db.GetAgvTaskId(),
  174. TaskType = AGVTaskType.CallMaterial,
  175. Status = AGVTaskStatus.NewBuild,
  176. TaskId = task.ID,
  177. Position = task.WorkBench,
  178. Station = task.AddrFrom,
  179. AddWho = "WCS",
  180. AddTime = DateTime.Now,
  181. AgvID = agvId
  182. };
  183. //开始处理车间叫料AGV任务任务
  184. db.Default.InsertableRowLock(agvTask).SplitTable().ExecuteCommand();
  185. agvTask = db.Default.Queryable<WCS_AgvTaskInfo>().UpdLock().SplitTable(x => x.Take(2)).Single(x => x.TaskId == task.ID && x.TaskType == AGVTaskType.CallMaterial);
  186. if (agvTask.Status != AGVTaskStatus.NewBuild)
  187. {
  188. World.Log($"AGV任务{agvTask.ID}状态不是新建", LogLevelEnum.High);
  189. return;
  190. }
  191. agvId = agvTask.AgvID;
  192. agvTask.Status = AGVTaskStatus.Confirm;
  193. agvTask.AgvStatus = AGVTaskStatus.Confirm;
  194. db.Default.UpdateableRowLock(agvTask).UpdateColumns(x => new { x.AgvID, x.Status, x.AgvStatus }).SplitTable(x => x.Take(2)).ExecuteCommand();
  195. task.Status = TaskStatus.AGVExecution;
  196. task.AgvTaskID = agvTask.ID;
  197. task.EditTime = DateTime.Now;
  198. task.EditWho = "WCS";
  199. db.Default.Updateable(task).UpdateColumns(x => new { x.Status, x.AgvTaskID, x.EditTime, x.EditWho }).ExecuteCommand();
  200. task.AddWCS_TASK_DTL(db.Default, task.AddrFrom, "AGV", $"任务下发至AGV{agvId}");
  201. var res = AgvApi.机台叫料(task.AddrFrom, task.WorkBench, agvId);
  202. isEnd = true;
  203. }
  204. else if (task.BusType == TaskBusType.芯股站台送空托.GetDescription())
  205. {
  206. if (task.SrmStation == "1")
  207. {
  208. var srmStation = new string[2];
  209. switch (task.Device)
  210. {
  211. case "SRM1":
  212. srmStation[0] = "2534";
  213. srmStation[1] = "2533";
  214. break;
  215. case "SRM2":
  216. srmStation[0] = "2734";
  217. srmStation[1] = "2733";
  218. break;
  219. case "SRM3":
  220. srmStation[0] = "2934";
  221. srmStation[1] = "2933";
  222. break;
  223. case "SRM4":
  224. srmStation[0] = "3134";
  225. srmStation[1] = "3133";
  226. break;
  227. case "SRM5":
  228. srmStation[0] = "3334";
  229. srmStation[1] = "3333";
  230. break;
  231. case "SRM6":
  232. srmStation[0] = "3534";
  233. srmStation[1] = "3533";
  234. break;
  235. }
  236. //开始计算当前这个任务要从哪个站台出
  237. //计算两个站台小于取货完成数量的AGV任务
  238. var agv1 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(x => x.Status <= TaskStatus.StackerExecution && x.AddrTo == srmStation[0]).Count();
  239. var agv2 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(x => x.Status <= TaskStatus.StackerExecution && x.AddrTo == srmStation[1]).Count();
  240. task.SrmStation = "";
  241. task.AddrTo = agv1 > agv2 ? srmStation[1] : srmStation[0];
  242. }
  243. if (task.SrmStation.IsNullOrEmpty()) //如果没有指定放货站台
  244. {
  245. if (task.Device.IsNullOrEmpty())
  246. {
  247. task.Device = "SRM" + task.Tunnel.GetLastDigit();
  248. }
  249. //获取堆垛机到目标地址的路径信息
  250. var path = DevicePath.GetPath(task.Device, task.AddrTo);
  251. task.SrmStation = path.Points[1].Code;
  252. }
  253. //更新任务状态
  254. task.Status = Entity.TaskStatus.WaitingToExecute;
  255. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.SrmStation, x.AddrTo, x.Status }).ExecuteCommand();
  256. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化出库任务信息,放货站台:{task.SrmStation}");
  257. isEnd = true;
  258. }
  259. else //立库出库任务
  260. {
  261. if (task.SrmStation == "1")
  262. {
  263. var srmStation = new string[2];
  264. switch (task.Device)
  265. {
  266. case "SRM1":
  267. srmStation[0] = "2534";
  268. srmStation[1] = "2533";
  269. break;
  270. case "SRM2":
  271. srmStation[0] = "2734";
  272. srmStation[1] = "2733";
  273. break;
  274. case "SRM3":
  275. srmStation[0] = "2934";
  276. srmStation[1] = "2933";
  277. break;
  278. case "SRM4":
  279. srmStation[0] = "3134";
  280. srmStation[1] = "3133";
  281. break;
  282. case "SRM5":
  283. srmStation[0] = "3334";
  284. srmStation[1] = "3333";
  285. break;
  286. case "SRM6":
  287. srmStation[0] = "3534";
  288. srmStation[1] = "3533";
  289. break;
  290. }
  291. //开始计算当前这个任务要从哪个站台出
  292. //计算两个站台小于取货完成数量的AGV任务
  293. var agv1 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(x => x.Status <= TaskStatus.StackerExecution && x.AddrTo == srmStation[0]).Count();
  294. var agv2 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(x => x.Status <= TaskStatus.StackerExecution && x.AddrTo == srmStation[1]).Count();
  295. task.SrmStation = "";
  296. task.AddrTo = agv1 > agv2 ? srmStation[1] : srmStation[0];
  297. }
  298. if (task.SrmStation.IsNullOrEmpty()) //如果没有指定放货站台
  299. {
  300. if (task.Device.IsNullOrEmpty())
  301. {
  302. task.Device = "SRM" + task.Tunnel.GetLastDigit();
  303. }
  304. //获取堆垛机到目标地址的路径信息
  305. var path = DevicePath.GetPath(task.Device, task.AddrTo);
  306. task.SrmStation = path.Points[1].Code;
  307. }
  308. var devs = Device.All.Where(x => x.HasFlag(DeviceFlags.AGV取货站台口)).Select(x => x.Code);
  309. if (devs.Contains(task.SrmStation) && task.LastInteractionPoint != "3") //车间叫料任务,此值为3时是单独取满任务
  310. {
  311. var sta = GetAgvStation(task, db);
  312. var agv = new WCS_AgvTaskInfo()
  313. {
  314. ID = db.GetAgvTaskId(),
  315. TaskType = AGVTaskType.EnterDepot,
  316. Status = AGVTaskStatus.NewBuild,
  317. TaskId = task.ID,
  318. Position = task.WorkBench,
  319. Station = sta,
  320. AddWho = "WCS",
  321. AddTime = DateTime.Now
  322. };
  323. db.Default.InsertableRowLock(agv).SplitTable().ExecuteCommand();
  324. }
  325. //更新任务状态
  326. task.Status = Entity.TaskStatus.WaitingToExecute;
  327. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.SrmStation, x.AddrTo, x.Status }).ExecuteCommand();
  328. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化出库任务信息,放货站台:{task.SrmStation}");
  329. isEnd = true;
  330. }
  331. break;
  332. }
  333. case TaskType.Delivery:
  334. break;
  335. case TaskType.EmptyInit:
  336. break;
  337. }
  338. });
  339. }
  340. catch (Exception ex)
  341. {
  342. if (ex.Message.Contains("Index")) World.Log($"{ex.Message}:{ex.StackTrace}");
  343. if (ex.Message.Contains("SqlTransaction")) World.Log($"{ex.Message}:{ex.StackTrace}");
  344. World.Log(ex.Message, LogLevelEnum.Mid);
  345. }
  346. }
  347. }
  348. public override bool Select(Device dev)
  349. {
  350. return dev.Code == nameof(NoInteractionSystems);
  351. }
  352. /// <summary>
  353. /// 获取AGV的目标站台
  354. /// </summary>
  355. /// <param name="task"></param>
  356. /// <param name="db"></param>
  357. /// <returns></returns>
  358. public string GetAgvStation(WCS_TaskInfo task, SqlSugarHelper db)
  359. {
  360. string sta = "";
  361. var n = 0;
  362. var s = 0;
  363. var warehouseCode = task.WarehouseCode;
  364. if (task.BusType == TaskBusType.皮盘入库.GetDescription() || task.BusType == TaskBusType.车间叫料.GetDescription())
  365. {
  366. warehouseCode = task.MaterialCode;
  367. }
  368. //同侧之间均分
  369. if (warehouseCode.Contains("1"))
  370. {
  371. n = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("25"))
  372. .SplitTable(v => v.Take(2)).Count();
  373. s = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("27"))
  374. .SplitTable(v => v.Take(2)).Count();
  375. sta = n > s ? "2701" : "2501";
  376. }
  377. else if (warehouseCode.Contains("2"))
  378. {
  379. n = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("29"))
  380. .SplitTable(v => v.Take(2)).Count();
  381. s = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("31"))
  382. .SplitTable(v => v.Take(2)).Count();
  383. sta = n > s ? "3101" : "2901";
  384. }
  385. else if (warehouseCode.Contains("3"))
  386. {
  387. n = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("33"))
  388. .SplitTable(v => v.Take(2)).Count();
  389. s = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("35"))
  390. .SplitTable(v => v.Take(2)).Count();
  391. sta = n > s ? "3501" : "3301";
  392. }
  393. else
  394. {
  395. return default;
  396. }
  397. n = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v =>
  398. v.Status >= AGVTaskStatus.Confirm &&
  399. v.Status < AGVTaskStatus.Complete1 &&
  400. v.TaskType == AGVTaskType.EnterDepot && v.Station == sta)
  401. .SplitTable(v => v.Take(2)).Count();
  402. if (n > 5)
  403. {
  404. sta = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot)
  405. .SplitTable(v => v.Take(2)).ToList().GroupBy(x => x.Station).Select(x => new { x.Key, Count = x.Count() }).MinBy(x => x.Count).Key;
  406. }
  407. return sta;
  408. }
  409. }
  410. }