RGVSystems.cs 18 KB

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  1. using System.Collections;
  2. using ServiceCenter.Extensions;
  3. using ServiceCenter.Logs;
  4. using ServiceCenter.SqlSugars;
  5. using System.ComponentModel;
  6. using WCS.Core;
  7. using WCS.Entity;
  8. using WCS.Entity.Protocol.BCR;
  9. using WCS.Entity.Protocol.RGV;
  10. using WCS.Entity.Protocol.Robot;
  11. using WCS.Entity.Protocol.Station;
  12. using WCS.Entity.Protocol.Truss;
  13. using WCS.WorkEngineering.Extensions;
  14. using WCS.WorkEngineering.Worlds;
  15. using DeviceFlags = WCS.WorkEngineering.Extensions.DeviceFlags;
  16. using TaskStatus = WCS.Entity.TaskStatus;
  17. namespace WCS.WorkEngineering.Systems
  18. {
  19. /// <summary>
  20. /// RGV交互系统
  21. /// </summary>
  22. [BelongTo(typeof(RgvWorld))]
  23. [Description("RGV交互系统")]
  24. public class RGVSystems : DeviceSystem<Device<IRGV520, IRGV521, IBCR81>>
  25. {
  26. protected override bool ParallelDo => true;
  27. protected override bool SaveLogsToFile => true;
  28. /// <summary>
  29. /// 取货点设备集合
  30. /// </summary>
  31. private readonly Dictionary<string, List<Device<IStation520, IStation521, IStation523>>> _pickUpDevices = new();
  32. public RGVSystems()
  33. {
  34. //获取所有的巷道集合
  35. var rgvList = Device.All.Where(v => v.HasFlag(DeviceFlags.RGV));
  36. foreach (var rgv in rgvList)
  37. {
  38. _pickUpDevices.Add(rgv.Code, rgv.Sources.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => new Device<IStation520, IStation521, IStation523>(v, this.World)).ToList());
  39. }
  40. }
  41. public override void Do(Device<IRGV520, IRGV521, IBCR81> obj)
  42. {
  43. try
  44. {
  45. if (obj.Data.VoucherNo != obj.Data2.VoucherNo) throw new KnownException($"凭证号不一致,DB520:{obj.Data.VoucherNo}-DB521:{obj.Data2.VoucherNo}", LogLevelEnum.High);
  46. if (obj.Data2.WorkMode != RGVWorkMode.Automatic) return;
  47. if (obj.Data.RES1 == 1) return; //wcs任务完成确认信号未清除
  48. if (obj.Data2.Status.HasFlag(RGVStatus.Taskfinishi))
  49. {
  50. switch (obj.Data2.CmdType)
  51. {
  52. case RGVCmdType.PickGoods: //单独取货任务完成,默认只有空托盘才会下发单独取货任务
  53. //开始申请读码信息
  54. var bcrCode = obj.Data3.GetBCRCode();
  55. var taskNumber = 0;
  56. SqlSugarHelper.Do(_db =>
  57. {
  58. var db = _db.Default;
  59. var dev = Device.All.First(x => x.Code == obj.Data2.DestPosition.ToString());
  60. if (dev.HasFlag(DeviceFlags.桁架码垛位))
  61. {
  62. //开始绑定任务,并下发新的任务信息到小车
  63. var palletizingInfo = db.Queryable<WCS_Palletizing>().Single(x => x.Id == obj.Data2.TaskNumber);
  64. if (palletizingInfo == null) return;
  65. palletizingInfo.PalleCode = bcrCode;
  66. db.Updateable(palletizingInfo).ExecuteCommand();
  67. taskNumber = palletizingInfo.Id;
  68. }
  69. else if (dev.HasFlag(DeviceFlags.环形库码垛工位))
  70. {
  71. //开始处理对应的搬运任务信息
  72. var task = db.Queryable<WCS_TaskInfo>().First(x => x.Type == TaskType.Delivery && x.ID == obj.Data2.TaskNumber && x.AddrTo == obj.Data2.DestPosition.ToString());
  73. if (task == null) throw new KnownException($"未找到对应的任务{obj.Data2.TaskNumber}", LogLevelEnum.Mid);
  74. task.BarCode = bcrCode;
  75. db.Updateable(task).ExecuteCommand();
  76. task.AddWCS_TASK_DTL(db, obj.Entity.Code, obj.Data2.DestPosition.ToString(), $"环形库码垛位{obj.Data2.DestPosition}搬运任务绑定条码信息{bcrCode}");
  77. taskNumber = task.ID;
  78. }
  79. });
  80. if (taskNumber == 0) return;
  81. //清空起始点信息
  82. var staDev = new Device<IStation520>(Device.All.FirstOrDefault(x => x.Code == obj.Data2.DestPosition.ToString())!, World);
  83. staDev.Data.TaskNumber = 0;
  84. staDev.Data.GoodsStart = 0;
  85. staDev.Data.GoodsEnd = 0;
  86. obj.Data2.TaskNumber = taskNumber;
  87. obj.Data.RES1 = 1;
  88. break;
  89. case RGVCmdType.PutGoods:
  90. try
  91. {
  92. WCS_TaskInfo finishiTask = null;
  93. var startPosition = Device.All.Where(x => x.Code == obj.Data2.StartPosition.ToString())
  94. .Select(x => new Device<IStation520, IStation521, IStation523>(x, World))
  95. .FirstOrDefault();
  96. var destPosition = Device.All.FirstOrDefault(x => x.Code == obj.Data2.DestPosition.ToString());
  97. var isPalletizing = destPosition!.HasFlag(DeviceFlags.桁架码垛位, DeviceFlags.环形库码垛工位);
  98. short countQty = 0;
  99. short shortCode = 0;
  100. SqlSugarHelper.Do(_db =>
  101. {
  102. var db = _db.Default;
  103. if (isPalletizing)
  104. {
  105. if (destPosition.HasFlag(DeviceFlags.桁架码垛位))
  106. {
  107. var palletizingInfo = db.Queryable<WCS_Palletizing>()
  108. .First(x => x.Id == obj.Data.TaskNumber);
  109. countQty = palletizingInfo.CountQty.ToShort();
  110. shortCode = palletizingInfo.ShortCode;
  111. }
  112. else if (destPosition.HasFlag(DeviceFlags.环形库码垛工位))
  113. {
  114. var deliveryTask = db.Queryable<WCS_TaskInfo>()
  115. .First(x => x.ID == obj.Data.TaskNumber);
  116. countQty = deliveryTask.FullQty;
  117. shortCode = deliveryTask.PalletType;
  118. deliveryTask.Status = TaskStatus.RgvCompleted;
  119. deliveryTask.EditTime = DateTime.Now;
  120. deliveryTask.LastInteractionPoint = obj.Entity.Code;
  121. db.Updateable(deliveryTask).ExecuteCommand();
  122. deliveryTask.AddWCS_TASK_DTL(db, deliveryTask.AddrTo, $"RGV任务执行结束");
  123. }
  124. }
  125. });
  126. if (startPosition.Data.TaskNumber == obj.Data.TaskNumber) //初始化起始点信息
  127. {
  128. startPosition.Data.TaskNumber = 0;
  129. startPosition.Data.GoodsEnd = 0;
  130. }
  131. //目标地址是码垛工位
  132. if (isPalletizing)
  133. {
  134. if (destPosition.HasFlag(DeviceFlags.桁架码垛位))
  135. {
  136. var dest = new Device<ITruss530>(destPosition!, World);
  137. dest.Data.MaxQuantity = countQty;
  138. dest.Data.Quantity = 0;
  139. dest.Data.Type = shortCode;
  140. dest.Data.VoucherNo++;
  141. }
  142. else if (destPosition.HasFlag(DeviceFlags.环形库码垛工位))
  143. {
  144. var dest = new Device<IRobot530>(destPosition!, World);
  145. dest.Data.MaxQuantity = countQty;
  146. dest.Data.Type = shortCode;
  147. dest.Data.VoucherNo++;
  148. }
  149. }
  150. }
  151. catch (Exception e)
  152. {
  153. throw new KnownException($"处理小车放货完成是出现错误:{e.Message}-{e.StackTrace}", LogLevelEnum.High);
  154. }
  155. obj.Data.RES1 = 1;
  156. break;
  157. case RGVCmdType.Move:
  158. obj.Data.RES1 = 1;
  159. break;
  160. case RGVCmdType.ChangePutGoods:
  161. break;
  162. case RGVCmdType.ChangePickGoods:
  163. break;
  164. case RGVCmdType.PickPutGoods:
  165. var statDev = Device.All.FirstOrDefault(x => x.Code == obj.Data.StartPosition.ToString());
  166. if (statDev.HasFlag(DeviceFlags.二次码垛RGV取货口))
  167. {
  168. var dev = new Device<IStation520, IStation521, ITruss530>(statDev, World);
  169. WCS_Palletizing pall = new WCS_Palletizing();
  170. //获取码垛信息
  171. SqlSugarHelper.Do(_db =>
  172. {
  173. var db = _db.Default;
  174. pall = db.Queryable<WCS_Palletizing>().Includes(x => x.Layers, x => x.Rows, x => x.Locs)
  175. .First(x => x.Id == obj.Data2.TaskNumber) ?? throw new KnownException($"未找到对应任务{obj.Data2.TaskNumber}", LogLevelEnum.High);
  176. });
  177. var pallLoc = pall.Layers.SelectMany(x => x.Rows).SelectMany(x => x.Locs).Select(x => new { XYNo = x.XYNo.ToShort(), x.Finish }).ToList();
  178. //var pallLoc1 = new BitArray(pallLoc.Where(x => x.XYNo is >= 1 and <= 16).OrderBy(x => x.XYNo).Select(x => x.Finish).ToArray());
  179. //var a = pallLoc1.;
  180. dev.Data3.MaxQuantity = pall.CountQty.ToShort();
  181. dev.Data3.Quantity = pallLoc.Count(x => x.Finish).ToShort();
  182. dev.Data3.Type = pall.ShortCode;
  183. dev.Data3.VoucherNo++;
  184. }
  185. else
  186. {
  187. var destDev = new Device<IStation520, IStation521>(Device.All.FirstOrDefault(x => x.Code == obj.Data.DestPosition.ToString())!, World);
  188. destDev.Data.TaskNumber = 0;
  189. destDev.Data.GoodsStart = 0;
  190. destDev.Data.GoodsEnd = 0;
  191. }
  192. obj.Data.RES1 = 1;
  193. break;
  194. default:
  195. throw new ArgumentOutOfRangeException();
  196. }
  197. return;
  198. }
  199. if (obj.Data2.SystemStatus != RGVSystemStatus.空闲) return;
  200. if (obj.Data2.Status.HasFlag(RGVStatus.RES1)) //离开非安全区域
  201. {
  202. obj.Data.TaskNumber = obj.Data.TaskNumber;
  203. obj.Data.CmdType = RGVCmdType.Move;
  204. obj.Data.DestPosition = obj.Entity.Code switch
  205. {
  206. "RGV1" => 1668,
  207. "RGV2" => 1683,
  208. "RGV3" => 1698,
  209. "RGV4" => 1713,
  210. "RGV5" => 1728,
  211. "RGV6" => 1743,
  212. _ => throw new ArgumentOutOfRangeException()
  213. };
  214. obj.Data.VoucherNo++;
  215. return;
  216. }
  217. if (obj.Data2.CmdType == RGVCmdType.PickGoods && !obj.Data2.Status.HasFlag(RGVStatus.Taskfinishi))
  218. {
  219. if (obj.Data2.Status.HasFlag(RGVStatus.PH_Status))
  220. {
  221. obj.Data.TaskNumber = obj.Data.TaskNumber;
  222. obj.Data.CmdType = RGVCmdType.PutGoods;
  223. obj.Data.StartPosition = obj.Data2.StartPosition;
  224. obj.Data.DestPosition = obj.Data2.DestPosition;
  225. obj.Data.VoucherNo++;
  226. return;
  227. }
  228. }
  229. var pickUpDevices = _pickUpDevices.FirstOrDefault(x => x.Key == obj.Entity.Code).Value;
  230. //有货且需要搬运货物的站台
  231. var devs = pickUpDevices.Where(v => v.Data3.Status.HasFlag(StationStatus.PH_Status) && v.Data.TaskNumber != 0)
  232. .Where(v => v.Entity.Code.ToShort() != v.Data.GoodsEnd && v.Data.GoodsEnd != 0)
  233. .ToList();
  234. //筛选出目标站台无货的站台
  235. var putDev = obj.Entity.Targets.Where(x => x.HasFlag(DeviceFlags.输送机))
  236. .Select(x => new Device<IStation520, IStation521, IStation523>(x, World))
  237. .Where(x => !x.Data3.Status.HasFlag(StationStatus.PH_Status))
  238. .Select(x => x.Entity.Code.ToShort());
  239. var devList = devs.OrderBy(x => x.Entity.Code).Where(x => putDev.Contains(x.Data.GoodsEnd));
  240. foreach (var dev in devList)
  241. {
  242. //区分任务是拆盘机到码垛工位,还是码垛工位到拆盘机
  243. if (dev.Entity.HasFlag(DeviceFlags.拆盘机))
  244. {
  245. obj.Data.TaskNumber = dev.Data.TaskNumber;
  246. obj.Data.CmdType = RGVCmdType.PickGoods;
  247. obj.Data.StartPosition = dev.Entity.Code.ToShort();
  248. obj.Data.DestPosition = dev.Data.GoodsEnd;
  249. obj.Data.VoucherNo++;
  250. return;
  251. }
  252. if (dev.Entity.HasFlag(DeviceFlags.二次码垛RGV取货口))
  253. {
  254. obj.Data.TaskNumber = dev.Data.TaskNumber;
  255. obj.Data.CmdType = RGVCmdType.PickPutGoods;
  256. obj.Data.StartPosition = dev.Entity.Code.ToShort();
  257. obj.Data.DestPosition = dev.Data.GoodsEnd;
  258. obj.Data.VoucherNo++;
  259. return;
  260. }
  261. //非拆盘机起始任务
  262. //站台中的任务号
  263. WCS_TaskInfo task = null;
  264. SqlSugarHelper.Do(_db =>
  265. {
  266. var db = _db.Default;
  267. var taskInfo = db.Queryable<WCS_TaskInfo>().First(p => p.ID == dev.Data.TaskNumber && p.Status == TaskStatus.ConveyorExecution);
  268. if (taskInfo == null) return;
  269. taskInfo.Status = TaskStatus.RgvExecution;
  270. taskInfo.AddrNext = obj.Entity.Code;
  271. taskInfo.EditWho = "WCS";
  272. taskInfo.EditTime = DateTime.Now; ;
  273. db.Updateable(taskInfo).ExecuteCommand();
  274. taskInfo.AddWCS_TASK_DTL(db, dev.Entity.Code, obj.Entity.Code, $"任务分配至{obj.Entity.Code}");
  275. task = taskInfo;
  276. });
  277. if (task == null) continue;
  278. obj.Data.TaskNumber = task.ID;
  279. obj.Data.CmdType = RGVCmdType.PickPutGoods;
  280. obj.Data.StartPosition = dev.Entity.Code.ToShort();
  281. obj.Data.DestPosition = dev.Data.GoodsEnd;
  282. obj.Data.VoucherNo++;
  283. return;
  284. }
  285. }
  286. catch (Exception ex)
  287. {
  288. if (ex.Message == "Destination array was not long enough. Check the destination index, length, and the array's lower bounds")
  289. {
  290. World.Log($"未知异常:{ex.StackTrace}");
  291. }
  292. else if (ex.Message == "Number was less than the array's lower bound in the first dimension")
  293. {
  294. World.Log($"未知异常:{ex.StackTrace}");
  295. }
  296. else throw new KnownException(ex.Message, LogLevelEnum.Mid);
  297. }
  298. }
  299. public override bool Select(Device dev)
  300. {
  301. return dev.Code is "RGV1" or "RGV2" or "RGV3" or "RGV4" or "RGV5" or "RGV6";
  302. //return dev.HasFlag(Extensions.DeviceFlags.RGV);
  303. }
  304. }
  305. }