NoInteractionSystems.cs 29 KB

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  1. using PlcSiemens.Core.Extension;
  2. using ServiceCenter.Extensions;
  3. using ServiceCenter.Logs;
  4. using ServiceCenter.SqlSugars;
  5. using SqlSugar;
  6. using System.ComponentModel;
  7. using WCS.Core;
  8. using WCS.Entity;
  9. using WCS.Entity.Protocol.Station;
  10. using WCS.WorkEngineering.Extensions;
  11. using WCS.WorkEngineering.WebApi.Controllers;
  12. using WCS.WorkEngineering.WebApi.Models.WMS.Request;
  13. using WCS.WorkEngineering.Worlds;
  14. using DeviceFlags = WCS.WorkEngineering.Extensions.DeviceFlags;
  15. using TaskStatus = WCS.Entity.TaskStatus;
  16. namespace WCS.WorkEngineering.Systems
  17. {
  18. /// <summary>
  19. /// 无交互系统
  20. /// </summary>
  21. [BelongTo(typeof(NoInteractionWorld))]
  22. [Description("无交互系统")]
  23. public class NoInteractionSystems : DeviceSystem<Device<IStation520>>
  24. {
  25. protected override bool ParallelDo => true;
  26. public override void Do(Device<IStation520> obj)
  27. {
  28. var taskInfos = new List<int>();
  29. var sqlSugar = new SqlSugarHelper();
  30. SqlSugarHelper.Do(db =>
  31. {
  32. //获取所有的新建任务,组盘任务不需要
  33. taskInfos = db.Default.Queryable<WCS_TaskInfo>().ReadPastUpdLock().Where(x => x.Status == 0).ToList()
  34. .Where(x => x.Type != TaskType.SetPlate || (x.Type == TaskType.SetPlate && x.AddrFrom != "Robot")).Where(x => x.BusType != "人工满托入库").Select(x => x.ID).ToList();
  35. var time = DateTime.Now.AddMinutes(-20);
  36. var time1 = DateTime.Now.AddMinutes(-40);
  37. var timeOut = db.Default.Queryable<WCS_TaskInfo>().NoLock().Count(x => x.BusType == "车间叫料" && x.Status < TaskStatus.StackerExecution && x.AddTime < time);
  38. if (timeOut > 0) World.Log($"共有{timeOut}个车间叫料任务超过二十分钟未执行,请检查相关相关任务对应的堆垛机是否正常、堆垛机放货点是否卡任务等", LogLevelEnum.High);
  39. var timeOut1 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Count(x => x.BusType == "车间叫料" && x.Status < TaskStatus.StackerExecution && x.AddTime < time1);
  40. if (timeOut1 > 0) World.Log($"共有{timeOut1}个车间叫料任务超过四十分钟未执行,请检查相关相关任务对应的堆垛机是否正常、堆垛机放货点是否卡任务等", LogLevelEnum.High);
  41. var timeOut2 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Count(x => x.BusType == "皮盘入库" && x.Status < TaskStatus.StackerExecution && x.AddTime < time);
  42. if (timeOut2 > 0) World.Log($"共有{timeOut2}个皮盘入库任务超过二十分钟未执行,请检查相关相关任务及对应agv设备", LogLevelEnum.High);
  43. var timeOut3 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Count(x => x.BusType == "皮盘入库" && x.Status < TaskStatus.StackerExecution && x.AddTime < time1);
  44. if (timeOut3 > 0) World.Log($"共有{timeOut3}个皮盘入库任务超过四十分钟未执行,请检查相关相关任务及对应agv设备", LogLevelEnum.High);
  45. var time3 = DateTime.Now.AddHours(-24);
  46. var timeOut4 = db.Default.Queryable<BillInvnow>().NoLock().Count(x => x.AddTime < time3);
  47. if (timeOut4 > 0) World.Log($"共有{timeOut4}个库存信息超过24小时未执行,请检查相关库存信息并处理", LogLevelEnum.High);
  48. });
  49. if (!taskInfos.Any())
  50. {
  51. return;
  52. }
  53. var isEnd = false; //每个周期只处理一个任务
  54. foreach (var item in taskInfos)
  55. {
  56. if (isEnd) return;
  57. try
  58. {
  59. SqlSugarHelper.Do(db =>
  60. {
  61. var task = db.Default.Queryable<WCS_TaskInfo>().Where(t => t.ID == item).First();
  62. switch (task.Type)
  63. {
  64. case TaskType.SetPlate:
  65. if (task.AddrFrom != "Robot")
  66. {
  67. //更新任务状态
  68. task.Status = TaskStatus.WaitingToExecute;
  69. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status }).ExecuteCommand();
  70. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化入库任务信息");
  71. isEnd = true;
  72. }
  73. break;
  74. case TaskType.EnterDepot:
  75. if (task.LastInteractionPoint == "2")
  76. {
  77. var sta = GetAgvStation(task, db);
  78. var agv = new WCS_AgvTaskInfo()
  79. {
  80. ID = db.GetAgvTaskId(),
  81. TaskType = AGVTaskType.EnterDepot,
  82. Status = AGVTaskStatus.NewBuild,
  83. TaskId = task.ID,
  84. Position = task.WorkBench,
  85. Station = sta,
  86. AddWho = "WCS",
  87. AddTime = DateTime.Now
  88. };
  89. db.Default.InsertableRowLock(agv).SplitTable().ExecuteCommand();
  90. task.AgvTaskID = agv.ID;
  91. task.Status = Entity.TaskStatus.WaitingToExecute;
  92. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.AgvTaskID }).ExecuteCommand();
  93. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化单独返皮盘任务");
  94. }
  95. else if (task.BusType == TaskBusType.芯股用空托盘入库.GetDescription()) return;
  96. else if (task.BusType == TaskBusType.人工满托入库.GetDescription())
  97. {
  98. var agv = new WCS_AgvTaskInfo()
  99. {
  100. ID = db.GetAgvTaskId(),
  101. TaskType = AGVTaskType.EnterDepot,
  102. Status = AGVTaskStatus.NewBuild,
  103. TaskId = task.ID,
  104. Position = task.WorkBench,
  105. Station = task.AddrFrom,
  106. AddWho = "WCS",
  107. AddTime = DateTime.Now
  108. };
  109. db.Default.InsertableRowLock(agv).SplitTable().ExecuteCommand();
  110. task.AgvTaskID = agv.ID;
  111. task.Status = Entity.TaskStatus.WaitingToExecute;
  112. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.AgvTaskID }).ExecuteCommand();
  113. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化人工满托入库任务");
  114. }
  115. else
  116. {
  117. //更新任务状态
  118. task.Status = Entity.TaskStatus.WaitingToExecute;
  119. task.Device = task.WarehouseCode switch
  120. {
  121. "1N" => "SRM1",
  122. "1S" => "SRM2",
  123. "2N" => "SRM3",
  124. "2S" => "SRM4",
  125. "3N" => "SRM5",
  126. "3S" => "SRM6",
  127. _ => task.Device
  128. };
  129. task.Device = task.AddrFrom switch
  130. {
  131. "1666" or "1661" => "SRM1",
  132. "1681" or "1676" => "SRM2",
  133. "1696" or "1691" => "SRM3",
  134. "1711" or "1706" => "SRM4",
  135. "1726" or "1721" => "SRM5",
  136. "1741" or "1736" => "SRM6",
  137. _ => task.Device
  138. };
  139. //计算下一个地址
  140. var path1 = DevicePath.GetPath(task.AddrFrom, task.Device);
  141. task.AddrNext = path1.Points[1].Code;
  142. task.SrmStation = task.BarCode.Contains("TPA") || task.BarCode.Contains("TPB") ? task.AddrFrom : path1.Points[2].Code;
  143. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.Device, x.AddrNext, x.SrmStation }).ExecuteCommand();
  144. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化入库任务信息");
  145. }
  146. isEnd = true;
  147. break;
  148. case TaskType.OutDepot:
  149. {
  150. if (task.Device.Contains("Robot")) //机器人任务
  151. {
  152. var lastTask = db.Default.Queryable<WCS_TaskInfo>().NoLock().First(x => x.Type == TaskType.OutDepot && x.AddrTo == task.AddrTo && x.Status > TaskStatus.WaitingToExecute && x.Status < TaskStatus.Finish);
  153. if (lastTask != null)
  154. {
  155. World.Log($"等待任务结束:{task.AddrTo}上一组码垛任务未结束,等待{lastTask.ID}任务完成后开始初始化当前任务{task.ID}");
  156. return;
  157. }
  158. var pos = task.AddrFrom.Split("-");
  159. task.Status = Entity.TaskStatus.WaitingToExecute;
  160. task.Line = pos[0].ToShort();
  161. task.Col = pos[1].ToShort();
  162. task.Layer = pos[2].ToShort();
  163. task.Depth = pos[3].ToShort();
  164. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.Status, x.Line, x.Col, x.Layer, x.Depth }).ExecuteCommand();
  165. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化出库任务信息,放货站台:{task.SrmStation}");
  166. isEnd = true;
  167. }
  168. else if (task.Device == "FJXG") //芯股仓库的任务
  169. {
  170. if (task.LastInteractionPoint != "3") //车间叫料任务,此值为3时是单独取满任务
  171. {
  172. var sta = GetAgvStation(task, db); //芯股任务,取货站台就是芯股站台
  173. var agv = new WCS_AgvTaskInfo()
  174. {
  175. ID = db.GetAgvTaskId(),
  176. TaskType = AGVTaskType.EnterDepot,
  177. Status = AGVTaskStatus.NewBuild,
  178. TaskId = task.ID,
  179. Position = task.WorkBench,
  180. Station = sta,
  181. AddWho = "WCS",
  182. AddTime = DateTime.Now
  183. };
  184. db.Default.InsertableRowLock(agv).SplitTable().ExecuteCommand();
  185. }
  186. var agvId = DateTime.Now.GetFormat(GetFormatterEnum.only) + task.ID;
  187. var agvTask = new WCS_AgvTaskInfo()
  188. {
  189. ID = db.GetAgvTaskId(),
  190. TaskType = AGVTaskType.CallMaterial,
  191. Status = AGVTaskStatus.NewBuild,
  192. TaskId = task.ID,
  193. Position = task.WorkBench,
  194. Station = task.AddrFrom,
  195. AddWho = "WCS",
  196. AddTime = DateTime.Now,
  197. AgvID = agvId
  198. };
  199. //开始处理车间叫料AGV任务任务
  200. db.Default.InsertableRowLock(agvTask).SplitTable().ExecuteCommand();
  201. agvTask = db.Default.Queryable<WCS_AgvTaskInfo>().UpdLock().SplitTable(x => x.Take(2)).Single(x => x.TaskId == task.ID && x.TaskType == AGVTaskType.CallMaterial);
  202. if (agvTask.Status != AGVTaskStatus.NewBuild)
  203. {
  204. World.Log($"AGV任务{agvTask.ID}状态不是新建", LogLevelEnum.High);
  205. return;
  206. }
  207. agvId = agvTask.AgvID;
  208. agvTask.Status = AGVTaskStatus.Confirm;
  209. agvTask.AgvStatus = AGVTaskStatus.Confirm;
  210. db.Default.UpdateableRowLock(agvTask).UpdateColumns(x => new { x.AgvID, x.Status, x.AgvStatus }).SplitTable(x => x.Take(2)).ExecuteCommand();
  211. task.Status = TaskStatus.AGVExecution;
  212. task.AgvTaskID = agvTask.ID;
  213. task.EditTime = DateTime.Now;
  214. task.EditWho = "WCS";
  215. db.Default.Updateable(task).UpdateColumns(x => new { x.Status, x.AgvTaskID, x.EditTime, x.EditWho }).ExecuteCommand();
  216. task.AddWCS_TASK_DTL(db.Default, task.AddrFrom, "AGV", $"任务下发至AGV{agvId}");
  217. var res = AgvApi.机台叫料(task.AddrFrom, task.WorkBench, agvId);
  218. isEnd = true;
  219. }
  220. else if (task.BusType == TaskBusType.芯股站台送空托.GetDescription())
  221. {
  222. if (task.SrmStation == "1")
  223. {
  224. var srmStation = new string[2];
  225. switch (task.Device)
  226. {
  227. case "SRM1":
  228. srmStation[0] = "2534";
  229. srmStation[1] = "2533";
  230. break;
  231. case "SRM2":
  232. srmStation[0] = "2734";
  233. srmStation[1] = "2733";
  234. break;
  235. case "SRM3":
  236. srmStation[0] = "2934";
  237. srmStation[1] = "2933";
  238. break;
  239. case "SRM4":
  240. srmStation[0] = "3134";
  241. srmStation[1] = "3133";
  242. break;
  243. case "SRM5":
  244. srmStation[0] = "3334";
  245. srmStation[1] = "3333";
  246. break;
  247. case "SRM6":
  248. srmStation[0] = "3534";
  249. srmStation[1] = "3533";
  250. break;
  251. }
  252. //开始计算当前这个任务要从哪个站台出
  253. //计算两个站台小于取货完成数量的AGV任务
  254. var agv1 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(x => x.Status <= TaskStatus.StackerExecution && x.AddrTo == srmStation[0]).Count();
  255. var agv2 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(x => x.Status <= TaskStatus.StackerExecution && x.AddrTo == srmStation[1]).Count();
  256. task.SrmStation = "";
  257. task.AddrTo = agv1 > agv2 ? srmStation[1] : srmStation[0];
  258. }
  259. if (task.SrmStation.IsNullOrEmpty()) //如果没有指定放货站台
  260. {
  261. if (task.Device.IsNullOrEmpty())
  262. {
  263. task.Device = "SRM" + task.Tunnel.GetLastDigit();
  264. }
  265. //获取堆垛机到目标地址的路径信息
  266. var path = DevicePath.GetPath(task.Device, task.AddrTo);
  267. task.SrmStation = path.Points[1].Code;
  268. }
  269. //更新任务状态
  270. task.Status = Entity.TaskStatus.WaitingToExecute;
  271. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.SrmStation, x.AddrTo, x.Status }).ExecuteCommand();
  272. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化出库任务信息,放货站台:{task.SrmStation}");
  273. isEnd = true;
  274. }
  275. else //立库出库任务
  276. {
  277. if (task.SrmStation == "1")
  278. {
  279. var srmStation = new string[2];
  280. switch (task.Device)
  281. {
  282. case "SRM1":
  283. srmStation[0] = "2534";
  284. srmStation[1] = "2533";
  285. break;
  286. case "SRM2":
  287. srmStation[0] = "2734";
  288. srmStation[1] = "2733";
  289. break;
  290. case "SRM3":
  291. srmStation[0] = "2934";
  292. srmStation[1] = "2933";
  293. break;
  294. case "SRM4":
  295. srmStation[0] = "3134";
  296. srmStation[1] = "3133";
  297. break;
  298. case "SRM5":
  299. srmStation[0] = "3334";
  300. srmStation[1] = "3333";
  301. break;
  302. case "SRM6":
  303. srmStation[0] = "3534";
  304. srmStation[1] = "3533";
  305. break;
  306. }
  307. //开始计算当前这个任务要从哪个站台出
  308. //计算两个站台小于取货完成数量的AGV任务
  309. var agv1 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(x => x.Status <= TaskStatus.StackerExecution && x.AddrTo == srmStation[0]).Count();
  310. var agv2 = db.Default.Queryable<WCS_TaskInfo>().NoLock().Where(x => x.Status <= TaskStatus.StackerExecution && x.AddrTo == srmStation[1]).Count();
  311. task.SrmStation = "";
  312. task.AddrTo = agv1 > agv2 ? srmStation[1] : srmStation[0];
  313. }
  314. if (task.SrmStation.IsNullOrEmpty()) //如果没有指定放货站台
  315. {
  316. if (task.Device.IsNullOrEmpty())
  317. {
  318. task.Device = "SRM" + task.Tunnel.GetLastDigit();
  319. }
  320. //获取堆垛机到目标地址的路径信息
  321. var path = DevicePath.GetPath(task.Device, task.AddrTo);
  322. task.SrmStation = path.Points[1].Code;
  323. }
  324. var devs = Device.All.Where(x => x.HasFlag(DeviceFlags.AGV取货站台口)).Select(x => x.Code);
  325. if (devs.Contains(task.SrmStation) && task.LastInteractionPoint != "3") //车间叫料任务,此值为3时是单独取满任务
  326. {
  327. var sta = GetAgvStation(task, db);
  328. var agv = new WCS_AgvTaskInfo()
  329. {
  330. ID = db.GetAgvTaskId(),
  331. TaskType = AGVTaskType.EnterDepot,
  332. Status = AGVTaskStatus.NewBuild,
  333. TaskId = task.ID,
  334. Position = task.WorkBench,
  335. Station = sta,
  336. AddWho = "WCS",
  337. AddTime = DateTime.Now
  338. };
  339. db.Default.InsertableRowLock(agv).SplitTable().ExecuteCommand();
  340. }
  341. //更新任务状态
  342. task.Status = Entity.TaskStatus.WaitingToExecute;
  343. db.Default.UpdateableRowLock(task).UpdateColumns(x => new { x.SrmStation, x.AddrTo, x.Status }).ExecuteCommand();
  344. task.AddWCS_TASK_DTL(db.Default, task.Device, $"初始化出库任务信息,放货站台:{task.SrmStation}");
  345. isEnd = true;
  346. }
  347. break;
  348. }
  349. case TaskType.Delivery:
  350. break;
  351. case TaskType.EmptyInit:
  352. break;
  353. }
  354. });
  355. }
  356. catch (Exception ex)
  357. {
  358. if (ex.Message.Contains("Index")) World.Log($"{ex.Message}:{ex.StackTrace}");
  359. if (ex.Message.Contains("SqlTransaction")) World.Log($"{ex.Message}:{ex.StackTrace}");
  360. World.Log(ex.Message, LogLevelEnum.Mid);
  361. }
  362. }
  363. }
  364. public override bool Select(Device dev)
  365. {
  366. return dev.Code == nameof(NoInteractionSystems);
  367. }
  368. /// <summary>
  369. /// 获取AGV的目标站台
  370. /// </summary>
  371. /// <param name="task"></param>
  372. /// <param name="db"></param>
  373. /// <returns></returns>
  374. public string GetAgvStation(WCS_TaskInfo task, SqlSugarHelper db)
  375. {
  376. string sta = "";
  377. var n = 0;
  378. var s = 0;
  379. var warehouseCode = task.WarehouseCode;
  380. if (task.BusType == TaskBusType.皮盘入库.GetDescription() || task.BusType == TaskBusType.车间叫料.GetDescription())
  381. {
  382. warehouseCode = task.MaterialCode switch
  383. {
  384. "分拣库1北" => "1N",
  385. "分拣库1南" => "1S",
  386. "分拣库2北" => "2N",
  387. "分拣库2南" => "2S",
  388. "分拣库3北" => "3N",
  389. "分拣库3南" => "3S",
  390. _ => task.WarehouseCode
  391. };
  392. }
  393. //同侧之间均分
  394. if (warehouseCode.Contains("1"))
  395. {
  396. n = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("25"))
  397. .SplitTable(v => v.Take(2)).Count();
  398. s = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("27"))
  399. .SplitTable(v => v.Take(2)).Count();
  400. sta = n > s ? "2701" : "2501";
  401. }
  402. else if (warehouseCode.Contains("2"))
  403. {
  404. n = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("29"))
  405. .SplitTable(v => v.Take(2)).Count();
  406. s = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("31"))
  407. .SplitTable(v => v.Take(2)).Count();
  408. sta = n > s ? "3101" : "2901";
  409. }
  410. else if (warehouseCode.Contains("3"))
  411. {
  412. n = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("33"))
  413. .SplitTable(v => v.Take(2)).Count();
  414. s = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot && v.Station.Contains("35"))
  415. .SplitTable(v => v.Take(2)).Count();
  416. sta = n > s ? "3501" : "3301";
  417. }
  418. else
  419. {
  420. return default;
  421. }
  422. n = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v =>
  423. v.Status >= AGVTaskStatus.Confirm &&
  424. v.Status < AGVTaskStatus.Complete1 &&
  425. v.TaskType == AGVTaskType.EnterDepot && v.Station == sta)
  426. .SplitTable(v => v.Take(2)).Count();
  427. if (n > 5)
  428. {
  429. sta = db.Default.Queryable<WCS_AgvTaskInfo>().NoLock().Where(v => v.Status >= AGVTaskStatus.Confirm && v.Status < AGVTaskStatus.Complete1 && v.TaskType == AGVTaskType.EnterDepot)
  430. .SplitTable(v => v.Take(2)).ToList().GroupBy(x => x.Station).Select(x => new { x.Key, Count = x.Count() }).MinBy(x => x.Count).Key;
  431. }
  432. return sta;
  433. }
  434. }
  435. }