using ServiceCenter.Extensions; using ServiceCenter.Logs; using ServiceCenter.SqlSugars; using SqlSugar; using System.ComponentModel; using WCS.Core; using WCS.Entity; using WCS.Entity.Protocol.Protocol.Robot; using WCS.Entity.Protocol.Robot; using WCS.Entity.Protocol.Station; using WCS.WorkEngineering.Extensions; using WCS.WorkEngineering.WebApi.Controllers; using WCS.WorkEngineering.Worlds; using DeviceFlags = WCS.WorkEngineering.Extensions.DeviceFlags; using TaskStatus = WCS.Entity.TaskStatus; namespace WCS.WorkEngineering.Systems { /// /// 机械臂 /// [BelongTo(typeof(RingWorld))] [Description("机械臂")] public class 机械臂 : DeviceSystem> { protected override bool ParallelDo => true; protected override bool SaveLogsToFile => true; /// /// 取货点设备集合 /// private Dictionary> PickUpDevices = new(); /// /// 放货设备 /// private Dictionary>> PutDevices = new(); public 机械臂() { //获取所有的机械臂 集合 var devices = Device.All.Where(v => v.HasFlag(DeviceFlags.Robot)); //开始分配 foreach (var robot in devices) { //取货设备 PickUpDevices.Add(robot.Code, robot.Sources.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => v).ToList()); PutDevices.Add(robot.Code, robot.Targets.Where(v => v.HasFlag(DeviceFlags.输送机)).Select(v => new Device(v, World)).ToList()); } } public override void Do(Device obj) { #region 处理完成任务 //判断DB520 完成任务确认清除信号 是否为1 if (obj.Data.OkAck == 1 && obj.Data2.TaskFinishId1 == 0 || obj.Data2.TaskFinishId2 == 0) obj.Data.OkAck = 0; if (obj.Data2.TaskFinishId1 > 0 || obj.Data2.TaskFinishId2 > 0) { //处理完成的任务信息 var tasks = new List(); //开始处理 SqlSugarHelper.Do(db => { World.Log($"机械臂任务处理:开始--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Low); //根据DB521任务号获取对应任务 var taskInfoList = db.Default.Queryable().Where(v => v.ID == obj.Data2.TaskFinishId1 || v.ID == obj.Data2.TaskFinishId2).ToList(); foreach (var task in taskInfoList.Where(task => task.Status == Entity.TaskStatus.StackerExecution)) { //根据任务类型做不同的处理 switch (task.Type) { case TaskType.SetPlate: //工字轮入库 //完成任务 task.Status = Entity.TaskStatus.Finish; task.EndTime = DateTime.Now; db.Default.Updateable(task).ExecuteCommand(); task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "入库任务结束"); break; case TaskType.OutDepot: task.Status = Entity.TaskStatus.ConveyorExecution; task.EndTime = DateTime.Now; db.Default.Updateable(task).ExecuteCommand(); task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "出库任务结束"); break; case TaskType.TransferDepot: task.Status = Entity.TaskStatus.Finish; task.EndTime = DateTime.Now; db.Default.Updateable(task).ExecuteCommand(); task.AddWCS_TASK_DTL(db.Default, task.AddrTo, "移库任务结束"); break; } tasks.Add(task); } }); if (!tasks.Any()) throw new KnownException("数据库提交事务错误", LogLevelEnum.High); foreach (var task in tasks) { //通知WMS任务完成 if (task.Status == TaskStatus.Finish) WmsApi.CompleteTask(task.ID); //如果是出库任务,上报放货完成 if (task is { Type: TaskType.OutDepot, Status: TaskStatus.ConveyorExecution }) WmsApi.SrmPickOutCompleted(task.ID); } // 写入信号 obj.Data.OkAck = 1; World.Log($"机械臂任务处理:结束--完成任务{obj.Data2.TaskFinishId1}--{obj.Data2.TaskFinishId2}", LogLevelEnum.Mid); } #endregion 处理完成任务 //robot是否可以下发任务 if (obj.Data2.VoucherNo != obj.Data.VoucherNo) throw new KnownException($"凭证号不一致,DB520:{obj.Data.VoucherNo},DB521:{obj.Data2.VoucherNo}", LogLevelEnum.Mid); if (obj.Data2.RobotMode != RobotMode.Automatic) throw new KnownException($"robot处于{obj.Data2.RobotMode.GetDescription()}模式", LogLevelEnum.Low); if (obj.Data2.RunStatus != RobotRunStatus.Idle) throw new KnownException($"robot处于{obj.Data2.RunStatus.GetDescription()}状态", LogLevelEnum.High); //上一个周期是不是出库任务 第一次获取返回结果会是false var lastIsOut = obj.Entity.GetFlag("LastIsOut"); obj.Entity.SetFlag("LastIsOut", !lastIsOut); //判断是否有任务是机器人执行中 //再检查是否有等待执行的货物 SqlSugarHelper.Do(db => { //获取当前堆垛机的所有未完成任务 var tasks = db.Default.Queryable().Where(v => v.Status < Entity.TaskStatus.Finish && v.Device == obj.Entity.Code); //任务集合是否有处于堆垛机执行状态的任务 if (tasks.Any(v => v.Status == Entity.TaskStatus.StackerExecution)) throw new KnownException($"有任务处于堆垛机执行状态", LogLevelEnum.High); }); //入库任务优先 或 上一个周期是出库任务并且出库任务无优先 if (lastIsOut) //入库任务 { //判断本次优先执行楼层,并设置下次执行时优先楼层 var floor = obj.Entity.GetFlag("FloorIn"); floor = floor % 2 + 1; obj.Entity.SetFlag("FloorIn", floor); //获取当前机械臂所有的取货站台 var pickUpDevices = obj.Entity.Sources.Where(x => x.HasFlag(DeviceFlags.输送机)).Where(x => x.DeviceGroup.Any()).Select( x => { var group = x.DeviceGroup.Select(s => new Device(s, World)).ToList(); return new Tuple, List>>(new Device(x, World), group); }).ToList(); if (!pickUpDevices.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无取货路径点", LogLevelEnum.High); //获取取货设备的设备组中都是停止运行的 var arrIn = pickUpDevices.Where(x => x.Item2.All(a => !a.Data.Status.HasFlag(StationStatus.Run))) .Where(x => x.Item2.OrderBy(o => o.Entity.Code.ToShort()) //前两个设备中有取货任务的 .Take(2) .Any(a => a.Data2.TaskNumber > 0 && a.Data.Status.HasFlag(StationStatus.PH_Status))) .ToList(); if (!arrIn.Any()) throw new KnownException($"[{obj.Entity.Code}]等待入库任务输送到位", LogLevelEnum.Mid); //等待下发的任务信息 var taskList = new List>>(); SqlSugarHelper.Do(db => { //跟据设备组中第一个设备任务号最小的一个先执行 var devGroup = arrIn.MinBy(x => x.Item2.OrderBy(o => o.Data2.TaskNumber).FirstOrDefault().Data2.TaskNumber); foreach (var dev in devGroup.Item2.OrderByDescending(x => x.Entity.Code.ToShort()).Take(2)) { var task = db.Default.Queryable().First(v => v.Type == TaskType.SetPlate && v.Status == Entity.TaskStatus.FinishOfShunt && dev.Data2.TaskNumber == v.ID); if (task == null) continue; var res = WmsApi.RingApplyStockInLoc(task.ID, task.Device, dev.Entity.Code, task.GoodsType); task.Status = Entity.TaskStatus.StackerExecution; task.AddrTo = res.ResData.CellNo; task.Line = res.ResData.Row; task.Col = res.ResData.Colomn; task.Layer = res.ResData.Layer; task.Depth = res.ResData.Row; task.LastInteractionPoint = dev.Entity.Code; task.SrmStation = dev.Entity.Code; task.Device = obj.Entity.Code; task.EditWho = "WCS"; db.Default.Updateable(task).ExecuteCommand(); task.AddWCS_TASK_DTL(db.Default, dev.Entity.Code, task.AddrTo, "任务下发机械臂执行"); taskList.Add(new(task, dev)); } }); if (!taskList.Any()) return; switch (taskList.Count) { case 1: var task = taskList.FirstOrDefault().Item1; var dev = taskList.FirstOrDefault().Item2; //下发任务 obj.Data.TaskNumber1 = task.ID; obj.Data.SLine1 = dev.Entity.Code.ToShort(); obj.Data.SCol1 = 0; obj.Data.SLayer1 = 0; obj.Data.SDepth1 = 0; obj.Data.ELine1 = task.Line.ToShort(); obj.Data.ECol1 = task.Col.ToShort(); obj.Data.ELayer1 = task.Layer.ToShort(); obj.Data.EDepth1 = task.Depth.ToShort(); obj.Data.TaskNumber2 = 0; obj.Data.SLine2 = 0; obj.Data.SCol2 = 0; obj.Data.SLayer2 = 0; obj.Data.SDepth2 = 0; obj.Data.ELine2 = 0; obj.Data.ECol2 = 0; obj.Data.ELayer2 = 0; obj.Data.EDepth2 = 0; obj.Data.TaskSum = taskList.Count.ToShort(); obj.Data.GoodsType = task.GoodsType switch { 18 => 1, 34 => 2, 50 => 3, _ => 0 }; obj.Data.TaskType = 3; obj.Data.VoucherNo++; break; case 2: taskList = taskList.OrderBy(x => x.Item1.Depth).ToList(); //一工位取深度较大的任务 var taskInfo = taskList[1]; task = taskInfo.Item1; dev = taskInfo.Item2; obj.Data.TaskNumber1 = task.ID; obj.Data.SLine1 = dev.Entity.Code.ToShort(); obj.Data.SCol1 = 0; obj.Data.SLayer1 = 0; obj.Data.SDepth1 = 0; obj.Data.ELine1 = task.Line.ToShort(); obj.Data.ECol1 = task.Col.ToShort(); obj.Data.ELayer1 = task.Layer.ToShort(); obj.Data.EDepth1 = task.Depth.ToShort(); //二工位取深度较少的值 taskInfo = taskList[0]; task = taskInfo.Item1; dev = taskInfo.Item2; obj.Data.TaskNumber2 = task.ID; obj.Data.SLine2 = dev.Entity.Code.ToShort(); obj.Data.SCol2 = 0; obj.Data.SLayer2 = 0; obj.Data.SDepth2 = 0; obj.Data.ELine2 = task.Line.ToShort(); obj.Data.ECol2 = task.Col.ToShort(); obj.Data.ELayer2 = task.Layer.ToShort(); obj.Data.EDepth2 = task.Depth.ToShort(); obj.Data.TaskSum = taskList.Count.ToShort(); obj.Data.GoodsType = task.GoodsType switch { 18 => 1, 34 => 2, 50 => 3, _ => 0 }; obj.Data.TaskType = 3; obj.Data.VoucherNo++; break; default: throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid); } } else if (!lastIsOut) //出库任务 { //判断本次优先执行楼层,并设置下次执行时优先楼层 var floor = obj.Entity.GetFlag("FloorOut"); floor = floor % 2 + 1; obj.Entity.SetFlag("FloorOut", floor); //获取当前堆垛机所有的取货站台 var arrOut = PutDevices.First(v => v.Key == obj.Entity.Code).Value; if (!arrOut.Any()) throw new KnownException($"机械臂{obj.Entity.Code}无放货路径点", LogLevelEnum.High); //获取可以放货的设备集合 arrOut = arrOut.Where(v => v.Data3.Status.HasFlag(StationStatus.PH_Status)).ToList();//无光电 if (!arrOut.Any()) throw new KnownException($"[{obj.Entity.Code}]等待出库任务输送到位", LogLevelEnum.Mid); var taskInfoList = new List(); var nextAdd = ""; SqlSugarHelper.Do(db => { //所有出库点设备号,即 var allOutCode = arrOut.Select(v => v.Entity.Code).ToList(); //TODO:两个工位同时码垛,并不会一个执行一次,只有一个托盘任务全部执行完毕,才会继续执行下一个,设备号较小的码垛工位会优先执行 var taskInfos = db.Default.Queryable().Where(v => v.Type == TaskType.OutDepot && v.Status == Entity.TaskStatus.WaitingToExecute) .Where(v => allOutCode.Contains(v.SrmStation)).ToList() .OrderBy(x => x.SrmStation.ToInt()) //按照码垛站台号进行一次排序 .ThenBy(x => x.ProdLine) //码垛从小到大 .ThenBy(x => x.AddTime)//任务生成时间从早到晚 .Take(2).ToList(); if (taskInfos.Count == 2) //有两个任务 { var minDepth = taskInfos!.MinBy(x => x.Depth); var maxDepth = taskInfos.MaxBy(x => x.Depth); //物料号不同时只执行一个任务 不同的轮子物料号也不同 if (minDepth.MatCode != maxDepth.MatCode) taskInfos = taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList(); //深度之和等于6(机械臂当前无法同时执行两个三深度的取货任务) else if (taskInfos.Sum(x => x.Depth) == 6) taskInfos = taskInfos.OrderBy(x => x.ProdLine).Take(1).ToList(); } foreach (var task in taskInfos) { task.Status = Entity.TaskStatus.StackerExecution; task.LastInteractionPoint = task.Device; task.EditWho = "WCS"; nextAdd = task.SrmStation; db.Default.Updateable(task).ExecuteCommand(); task.AddWCS_TASK_DTL(db.Default, task.Device, task.SrmStation, "任务下发机械臂执行"); taskInfoList.Add(task); } }); if (!taskInfoList.Any()) return; switch (taskInfoList.Count) { case 1: var task = taskInfoList.FirstOrDefault(); //下发任务 obj.Data.TaskNumber1 = task.ID; obj.Data.SLine1 = task.Line.ToShort(); obj.Data.SCol1 = task.Col.ToShort(); obj.Data.SLayer1 = task.Layer.ToShort(); obj.Data.SDepth1 = task.Depth.ToShort(); obj.Data.ELine1 = nextAdd.ToShort(); obj.Data.ECol1 = task.ProdLine; obj.Data.ELayer1 = 0; obj.Data.EDepth1 = 0; obj.Data.TaskNumber2 = 0; obj.Data.SLine2 = 0; obj.Data.SCol2 = 0; obj.Data.SLayer2 = 0; obj.Data.SDepth2 = 0; obj.Data.ELine2 = 0; obj.Data.ECol2 = 0; obj.Data.ELayer2 = 0; obj.Data.EDepth2 = 0; obj.Data.TaskSum = taskInfoList.Count.ToShort(); obj.Data.GoodsType = task.GoodsType switch { 18 => 1, 34 => 2, 50 => 3, _ => 0 }; obj.Data.TaskType = 4; obj.Data.VoucherNo++; break; case 2: taskInfoList = taskInfoList.OrderBy(x => x.Depth).ToList(); //一工位取深度较大的任务 var taskInfo = taskInfoList[1]; obj.Data.TaskNumber1 = taskInfo.ID; obj.Data.SLine1 = taskInfo.Line.ToShort(); obj.Data.SCol1 = taskInfo.Col.ToShort(); obj.Data.SLayer1 = taskInfo.Layer.ToShort(); obj.Data.SDepth1 = taskInfo.Depth.ToShort(); obj.Data.ELine1 = nextAdd.ToShort(); obj.Data.ECol1 = taskInfoList.Min(x => x.ProdLine); obj.Data.ELayer1 = 0; obj.Data.EDepth1 = 0; //二工位取深度较少的值 taskInfo = taskInfoList[0]; obj.Data.TaskNumber2 = taskInfo.ID; obj.Data.SLine2 = taskInfo.Line.ToShort(); obj.Data.SCol2 = taskInfo.Col.ToShort(); obj.Data.SLayer2 = taskInfo.Layer.ToShort(); obj.Data.SDepth2 = taskInfo.Depth.ToShort(); obj.Data.ELine2 = nextAdd.ToShort(); obj.Data.ECol2 = taskInfoList.Max(x => x.ProdLine); obj.Data.ELayer2 = 0; obj.Data.EDepth2 = 0; obj.Data.TaskSum = taskInfoList.Count.ToShort(); obj.Data.GoodsType = taskInfo.GoodsType switch { 18 => 1, 34 => 2, 50 => 3, _ => 0 }; obj.Data.TaskType = 4; obj.Data.VoucherNo++; break; default: throw new KnownException($"无法执行多个任务", LogLevelEnum.Mid); } } } public override bool Select(Device dev) { return dev.HasFlag(DeviceFlags.Robot); } } }