入缓存扫码.cs 22 KB

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  1. using Castle.Core.Internal;
  2. using Newtonsoft.Json;
  3. using ServiceCenter.Extensions;
  4. using ServiceCenter.Logs;
  5. using ServiceCenter.SqlSugars;
  6. using SqlSugar;
  7. using System.ComponentModel;
  8. using System.Threading.Tasks;
  9. using WCS.Core;
  10. using WCS.Entity;
  11. using WCS.Entity.Protocol.BCR;
  12. using WCS.Entity.Protocol.Station;
  13. using WCS.WorkEngineering.Extensions;
  14. using WCS.WorkEngineering.WebApi.Models.WCS.Request;
  15. using WCS.WorkEngineering.Worlds;
  16. using TaskStatus = WCS.Entity.TaskStatus;
  17. namespace WCS.WorkEngineering.Systems.装箱码垛
  18. {
  19. [BelongTo(typeof(PalletizingWorld))]
  20. [Description("入缓存扫码")]
  21. public class 入缓存扫码 : DeviceSystem<Device<IBCR83, IStation525>>
  22. {
  23. protected override bool ParallelDo => true;
  24. public override void Do(Device<IBCR83, IStation525> obj)
  25. {
  26. //待处理条码组
  27. var pendingBcrList = obj.Data.GetBcrCodeList().Where(x => !x.IsNullOrEmpty());
  28. //缓存条码组
  29. var cacheBcrList = obj.Data2.GetBcrCodeList();
  30. //筛选出未处理的条码
  31. var codes = pendingBcrList.Where(x => !cacheBcrList.Contains(x)).ToList();
  32. var a = false;
  33. //循环处理所有缓存条码组中没有的条码
  34. foreach (var bcrCode in codes)
  35. {
  36. if (a) continue;
  37. WCS_TaskInfo taskInfo = null;
  38. var next = "";
  39. short isCP = 0; //默认非层配
  40. try
  41. {
  42. #region 处理异常任务
  43. var item = SqlSugarHelper.Do(db =>
  44. {
  45. //码垛抓取扫码异常任务直接去异常点
  46. if (db.Default.Queryable<WCS_TaskInfo>().Any(v => v.BarCode == bcrCode && v.Status == Entity.TaskStatus.Error)) return null;
  47. var a = db.Default.Queryable<WCS_TaskInfo>()
  48. .Where(a => a.BarCode == bcrCode)
  49. .First();
  50. return a;
  51. });
  52. if (item == null)
  53. {
  54. MainWorld.Redis.Set($"Sx:WCSErrorInfo:{obj.Entity.Code}", JsonConvert.SerializeObject(new RedisError() { Equip = obj.Entity.Code, Con = $"扫码器{obj.Entity.Code}条码{bcrCode}找不到对应任务", Time = DateTime.Now }));
  55. var error = new BaseErrorinfoWcs()
  56. {
  57. ContBarCode = bcrCode,
  58. Message = $"码垛异常排出口|5251,扫码器{obj.Entity.Code},根据条码{bcrCode}查询出的任务不是码垛出库任务,自动异常排出,{DateTime.UtcNow.ToString("yyyyMMddHHmmfff")}",
  59. Count = 1,
  60. Memo = "WCS"
  61. };
  62. error.UpdataErrorinfo();
  63. Circling(obj, 5038, 5173, bcrCode);
  64. continue;
  65. }
  66. if (item.AddrTo != "8090" && item.AddrTo != "8092" && item.AddrTo != "8096" && item.AddrTo != "8098" && item.AddrTo != "5434" && item.AddrTo != "8307")
  67. {
  68. var error = new BaseErrorinfoWcs()
  69. {
  70. ContBarCode = bcrCode,
  71. Message = $"码垛异常排出口|5251,扫码器{obj.Entity.Code},根据条码{bcrCode}查询出的任务不是码垛出库任务,自动异常排出,{DateTime.UtcNow.ToString("yyyyMMddHHmmfff")}",
  72. Count = 1,
  73. Memo = "WCS"
  74. };
  75. error.UpdataErrorinfo();
  76. Circling(obj, 5038, 5180, bcrCode);
  77. continue;
  78. }
  79. #endregion 处理异常任务
  80. SqlSugarHelper.Do(db =>
  81. {
  82. var task = db.Default.Queryable<WCS_TaskInfo>()
  83. .Where(x => x.BarCode == bcrCode)
  84. .First();
  85. if (task.Status >= TaskStatus.码垛抓取扫码)
  86. {
  87. var error = new BaseErrorinfoWcs()
  88. {
  89. ContBarCode = bcrCode,
  90. Message = $"码垛入缓存扫码口|5251,扫码器{obj.Entity.Code},根据条码{bcrCode}查询出的任务状态大于或等于码垛抓取扫码,自动异常排出,{DateTime.UtcNow.ToString("yyyyMMddHHmmfff")}",
  91. Count = 1,
  92. Memo = "WCS"
  93. };
  94. error.UpdataErrorinfo();
  95. Circling(obj, 5251, 5180, bcrCode);
  96. return;
  97. }
  98. var palletizing = db.Default.Queryable<Palletizing>().First(x => x.ID == task.PalletizingID);//当前任务的层配规则
  99. isCP = palletizing.BoxRule == "CP" ? 1.ToShort() : 0.ToShort();//获取当前任务是否层配
  100. var cacheList = new List<string>();
  101. cacheList = task.Robot switch
  102. {
  103. "Robot1" => new List<string> { "5100", "5086", "5070", "5056" },
  104. "Robot2" => new List<string> { "5310", "5295", "5280", "5265" },
  105. "Robot3" => new List<string> { /*"5392", */"5377", "5362"/*, "5347"*/ },
  106. "Robot10" => new List<string> { /*"5392", */"5377", "5362"/*, "5347"*/ }, //表示人工码垛位
  107. _ => new List<string>() // 默认情况,可根据需要处理
  108. };
  109. //当前任务是否正在码垛
  110. var isPallet = db.Default.Queryable<Palletizing>().Any(v => v.PalletizState == 0 && v.ID == task.PalletizingID);
  111. if ((task.Status == Entity.TaskStatus.码垛缓存扫码 || (task.Status == TaskStatus.码垛缓存放行 && isPallet)) && task.AddrNext != null) //已分配地址,状态为码垛缓存扫码或者码垛缓存放行并且是当前正在码垛
  112. {
  113. if (isPallet) //正在码垛
  114. {
  115. var addrTo = task.AddrTo;
  116. var addrScan = Device.All.First(v => v.HasProtocol<IStation521>() && v.HasFlag("装箱码垛") && v.HasFlag("码垛工位", addrTo) && v.HasFlag("位置", "扫码"));
  117. next = addrScan.Code;
  118. }
  119. else next = task.AddrNext;
  120. }
  121. else
  122. {
  123. if (isCP == 0) // fei ceng pei
  124. {
  125. //当前任务同箱同层的是否有已经分地址了 哪一个多就往哪一个道分配
  126. var addNext = db.Default.Queryable<WCS_TaskInfo>()
  127. .Where(x => x.PalletizingID == task.PalletizingID && cacheList.Contains(x.AddrNext) && x.Status < TaskStatus.码垛缓存放行)
  128. .ToList()
  129. .GroupBy(x => x.AddrNext)
  130. .Where(x => x.Count() < 13).MaxBy(x => x.Count());
  131. if (addNext == null || addNext.Count() >= 13)
  132. {
  133. //找到所有未复核成功的任务信息的下一个地址
  134. var addrNextList = db.Default.Queryable<WCS_TaskInfo>().Where(x => x.Type == TaskType.OutDepot && x.BusType == "装箱码垛" && x.Status == TaskStatus.码垛缓存扫码)
  135. .ToList().Select(x => x.AddrNext).Distinct().ToList();
  136. //找到没有被使用过的下一个地址
  137. var caches = cacheList.Where(x => !addrNextList.Contains(x)).OrderBy(x => x.ToShort()).ToList();
  138. if (caches == null || caches.Count < 1) //没有可以使用的缓存位了,绕圈去
  139. {
  140. //是正在码垛的箱
  141. if (db.Default.Queryable<Palletizing>().Any(v => v.PalletizState == 0 && v.ID == task.PalletizingID))
  142. {
  143. var addrTo = task.AddrTo;
  144. var addrScan = Device.All.First(v => v.HasProtocol<IStation521>() && v.HasFlag("装箱码垛") && v.HasFlag("码垛工位", addrTo) && v.HasFlag("位置", "扫码"));
  145. next = addrScan.Code;
  146. task.AddrNext = next;
  147. task.EditTime = DateTime.Now;
  148. task.Status = Entity.TaskStatus.码垛缓存放行;
  149. db.Default.Updateable(task).ExecuteCommand();
  150. task.AddWCS_TASK_DTL(db.Default, obj.Entity.Code, "码垛缓存放行");
  151. var error1 = new BaseErrorinfoWcs()
  152. {
  153. ContBarCode = bcrCode,
  154. Message = $"入缓存扫码|5251,当前正在码垛工字轮条码{bcrCode}已无可用缓存道,直接去往码垛位,{DateTime.Now:yyyyMMddHH}",
  155. Count = 1,
  156. Memo = "WCS"
  157. };
  158. error1.UpdataErrorinfo();
  159. return;
  160. }
  161. var error = new BaseErrorinfoWcs()
  162. {
  163. ContBarCode = bcrCode,
  164. Message = $"入缓存扫码|5251,条码{bcrCode}已无可用缓存道,{DateTime.Now:yyyyMMddHH}",
  165. Count = 1,
  166. Memo = "WCS"
  167. };
  168. error.UpdataErrorinfo();
  169. Circling(obj, task.ID, 5173, bcrCode);
  170. return;
  171. }
  172. if (caches.Count == 1) //可以使用的缓存位只有一个
  173. {
  174. if (db.Default.Queryable<WCS_TaskInfo>().Count(x => x.PalletizingID == task.PalletizingID && x.Status < Entity.TaskStatus.码垛缓存扫码) > 10)
  175. {
  176. //获取同机械臂正在码垛的另一箱任务,同一时间同一机械臂只能有一箱在码垛
  177. var pallet = db.Default.Queryable<Palletizing>().Where(v => v.PalletizState == 0 && v.Robot == task.Robot && v.ID != task.PalletizingID).First();
  178. //判断获取到的码垛箱是否有未进入码垛缓存放行的任务
  179. if (pallet != null && db.Default.Queryable<WCS_TaskInfo>().Any(x => x.PalletizingID == pallet.ID && x.Status < Entity.TaskStatus.码垛缓存扫码))
  180. {
  181. //没有已经分配缓存道的任务
  182. if (!db.Default.Queryable<WCS_TaskInfo>().Any(x => x.PalletizingID == pallet.ID && x.Status == Entity.TaskStatus.码垛缓存扫码))
  183. {
  184. var error = new BaseErrorinfoWcs()
  185. {
  186. ContBarCode = bcrCode,
  187. Message = $"入缓存扫码|5251,,{task.PalletizingID}的同机械臂的另外一箱任务还没有占用任何一个缓存道,需要留出缓存行走另一箱的产品,因此此产品绕圈去,{DateTime.Now:yyyyMMddHH}",
  188. Count = 1,
  189. Memo = "WCS"
  190. };
  191. error.UpdataErrorinfo();
  192. Circling(obj, task.ID, 5173, bcrCode);
  193. return;
  194. }
  195. }
  196. }
  197. //if (pallet.ID != task.PalletizingID) //不是当前机械臂的第一箱(最早一箱)
  198. //{
  199. // if (!db.Default.Queryable<WCS_TaskInfo>().Any(x => x.PalletizingID == pallet.ID && x.Status < Entity.TaskStatus.码垛抓取扫码 && addrNextList.Contains(x.AddrNext)))
  200. // {
  201. // //获取当前任务对应码垛信息
  202. // var curPallet = db.Default.Queryable<Palletizing>().With(SqlWith.NoLock).First(x => x.ID == task.PalletizingID);
  203. // //当前机械臂中在当前任务码垛信息前未结束的码垛信息
  204. // var palletIds = db.Default.Queryable<Palletizing>().With(SqlWith.NoLock)
  205. // .Where(x => x.PalletizState != 1 && x.Robot == task.Robot && x.AddTime < curPallet.AddTime)
  206. // .Select(x => x.ID).ToList();
  207. // //判断正在码垛的箱是否全部大于等于码垛扫码的,如果不是,就需要留下一条线用来走上一箱的最后几个轮子
  208. // var isOut = db.Default.Queryable<WCS_TaskInfo>().With(SqlWith.NoLock).Any(x => palletIds.Contains(x.PalletizingID) && x.Status < Entity.TaskStatus.码垛抓取扫码);
  209. // if (isOut)
  210. // {
  211. // var error = new BaseErrorinfoWcs()
  212. // {
  213. // ContBarCode = bcrCode,
  214. // Message = $"入缓存扫码|5251,,{task.PalletizingID}的上一箱未全部经过抓取扫码,需要流出缓存行走上一箱的产品,因此此产品绕圈去,{DateTime.Now:yyyyMMddHH}",
  215. // Count = 1,
  216. // Memo = "WCS"
  217. // };
  218. // error.UpdataErrorinfo();
  219. // Circling(obj, task.ID, 5173, bcrCode);
  220. // return;
  221. // }
  222. // }
  223. //}
  224. }
  225. //判断当前箱的
  226. var cache = caches.FirstOrDefault();
  227. next = cache;
  228. task.AddrNext = next;
  229. task.EditTime = DateTime.Now;
  230. task.Status = Entity.TaskStatus.码垛缓存扫码;
  231. db.Default.Updateable(task).ExecuteCommand();
  232. task.AddWCS_TASK_DTL(db.Default, obj.Entity.Code, "码垛缓存");
  233. }
  234. else
  235. {
  236. next = addNext.Key;
  237. task.AddrNext = next;
  238. task.EditTime = DateTime.Now;
  239. task.Status = Entity.TaskStatus.码垛缓存扫码;
  240. db.Default.Updateable(task).ExecuteCommand();
  241. task.AddWCS_TASK_DTL(db.Default, obj.Entity.Code, "码垛缓存");
  242. }
  243. }
  244. else
  245. {
  246. //当前任务同箱同层的是否有已经分地址了
  247. var addNext = db.Default.Queryable<WCS_TaskInfo>().First(x => x.PalletizingID == task.PalletizingID && x.AgvTaskID == task.AgvTaskID && cacheList.Contains(x.AddrNext));
  248. if (addNext == null) //同层没有已分配的
  249. {
  250. //找到所有未复核成功的任务信息的下一个地址
  251. var addrNextList = db.Default.Queryable<WCS_TaskInfo>().Where(x => x.Type == TaskType.OutDepot && x.BusType == "装箱码垛" && x.Status < TaskStatus.码垛抓取扫码)
  252. .ToList().Select(x => x.AddrNext).Distinct().ToList();
  253. //找到没有被使用过的下一个地址
  254. var cache = cacheList.Where(x => !addrNextList.Contains(x)).OrderBy(x => x.ToShort()).ToList().First();
  255. task.AddrNext = cache;
  256. task.EditTime = DateTime.Now;
  257. task.Status = Entity.TaskStatus.码垛缓存扫码;
  258. db.Default.Updateable(task).ExecuteCommand();
  259. task.AddWCS_TASK_DTL(db.Default, obj.Entity.Code, "码垛缓存");
  260. }
  261. else
  262. {
  263. next = addNext.AddrNext;
  264. task.AddrNext = next;
  265. task.EditTime = DateTime.Now;
  266. task.Status = Entity.TaskStatus.码垛缓存扫码;
  267. db.Default.Updateable(task).ExecuteCommand();
  268. task.AddWCS_TASK_DTL(db.Default, obj.Entity.Code, "码垛缓存");
  269. }
  270. }
  271. }
  272. taskInfo = task;
  273. });
  274. }
  275. catch (Exception e)
  276. {
  277. World.Log($"{bcrCode}:----{e.Message}", LogLevelEnum.High);
  278. continue;
  279. }
  280. if (taskInfo == null) continue;
  281. if (string.IsNullOrEmpty(next))
  282. continue;
  283. //开始赋值
  284. obj.Data2.GetType().GetProperty($"TaskNumber{obj.Data2.NextIndex}").SetValue(obj.Data2, taskInfo.ID);
  285. obj.Data2.GetType().GetProperty($"TaskNumber{obj.Data2.NextIndex}").SetValue(obj.Data2, taskInfo.ID);
  286. //此处起始点表示是否为层配盘,0为层配 1为非控制盘
  287. obj.Data2.GetType().GetProperty($"GoodsStart{obj.Data2.NextIndex}").SetValue(obj.Data2, isCP);
  288. obj.Data2.GetType().GetProperty($"GoodsStart{obj.Data2.NextIndex}").SetValue(obj.Data2, isCP);
  289. obj.Data2.GetType().GetProperty($"GoodsEnd{obj.Data2.NextIndex}").SetValue(obj.Data2, next.ToShort());
  290. obj.Data2.GetType().GetProperty($"GoodsEnd{obj.Data2.NextIndex}").SetValue(obj.Data2, next.ToShort());
  291. obj.Data2.GetType().GetProperty($"BcrCode{obj.Data2.NextIndex}").SetValue(obj.Data2, bcrCode);
  292. if (obj.Data2.NextIndex >= 9)
  293. {
  294. obj.Data2.NextIndex = 0;
  295. }
  296. else
  297. {
  298. obj.Data2.NextIndex++;
  299. }
  300. a = true;
  301. }
  302. }
  303. public override bool Select(Device dev)
  304. {
  305. return dev.Code == "5251";
  306. }
  307. public void Circling(Device<IBCR83, IStation525> obj, int taskNumber, short next, string bcrCode)
  308. {
  309. obj.Data2.GetType().GetProperty($"TaskNumber{obj.Data2.NextIndex}").SetValue(obj.Data2, taskNumber);
  310. obj.Data2.GetType().GetProperty($"TaskNumber{obj.Data2.NextIndex}").SetValue(obj.Data2, taskNumber);
  311. obj.Data2.GetType().GetProperty($"GoodsEnd{obj.Data2.NextIndex}").SetValue(obj.Data2, next);
  312. obj.Data2.GetType().GetProperty($"GoodsEnd{obj.Data2.NextIndex}").SetValue(obj.Data2, next);
  313. obj.Data2.GetType().GetProperty($"BcrCode{obj.Data2.NextIndex}").SetValue(obj.Data2, bcrCode);
  314. if (obj.Data2.NextIndex >= 9)
  315. {
  316. obj.Data2.NextIndex = 0;
  317. }
  318. else
  319. {
  320. obj.Data2.NextIndex++;
  321. }
  322. }
  323. }
  324. }